TOYOTA CAMRY 1999 Service Repair Manual

Q00307
Clutch
Start
Switch
CL0477
5.0 ± 0.5 mm (0.197 ± 0.020 in.)
± CLUTCHCLUTCH PEDAL
CL±3
1782 Author: Date:
6. CHECK CLUTCH START SYSTEM
(a) Check that the engine does not start when the clutch ped-
al is released.
(b) Check that the engine starts when the clutch pedal is fully
depressed.
If necessary, replace the clutch start switch.
7. INSPECT CONTINUITY OF CLUTCH START SWITCH
Check the continuity between terminals when the switch is ON
and OFF.
Switch positionCondition
ON (pushed)Continuity
OFF (free)No continuity

CL036±01
Q10085
Filler Cap
Float
Reservoir
TankSlotted Spring Pin

Grommet
Clutch Line
15 (155, 11)
Master Cylinder Body

Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torqueSpringPiston
Push RodSnap Ring WasherBootClip
12 (120, 9)
Lock NutClevisClevis Pin CL±4
± CLUTCHCLUTCH MASTER CYLINDER
1783 Author: Date:
CLUTCH MASTER CYLINDER
COMPONENTS

CL037±01
Q10094
SST
± CLUTCHCLUTCH MASTER CYLINDER
CL±5
1784 Author: Date:
REMOVAL
1. DRAW OUT FLUID WITH SYRINGE
2. DISCONNECT CLUTCH LINE
Using SST, disconnect the clutch line. Use a container to catch
the fluid.
SST 09023±00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
3. REMOVE CLIP AND CLEVIS PIN
4. REMOVE 2 MOUNTING NUTS AND PULL OUT MAS-
TER CYLINDER
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)

CL038±01
Q10083
Q05039
CL±6
± CLUTCHCLUTCH MASTER CYLINDER
1785 Author: Date:
DISASSEMBLY
1. REMOVE RESERVOIR TANK
(a) Using a pin punch and hammer, drive out the slotted
spring pin.
(b) Remove the reservoir tank and grommet.
2. REMOVE PUSH ROD
Pull back the boot, and using snap ring pliers, remove the snap
ring.
3. REMOVE PISTON

CL039±01
CL0528
Q10081
Protrusion
1.5 ± 3.5 mm
(0.059 ± 0.138 in.)
± CLUTCHCLUTCH MASTER CYLINDER
CL±7
1786 Author: Date:
REASSEMBLY
1. COAT PARTS WITH LITHIUM SOAP BASE GLYCOL
GREASE, AS SHOWN
2. INSERT PISTON INTO CYLINDER
3. INSTALL PUSH ROD ASSEMBLY WITH SNAP RING
4. INSTALL RESERVOIR TANK
(a) Install the reservoir tank and a new grommet.
(b) Using a pin punch and hammer, drive in the slotted spring
pin.

CL03A±01
CL±8
± CLUTCHCLUTCH MASTER CYLINDER
1787 Author: Date:
INSTALLATION
Installation is in the reverse order of removal (See page CL±5).
HINT:
After installation, bleed system and adjust clutch pedal (See page CL±2).

CL03B±01
Q10016
Clutch Line
15 (155, 11)
12 (120, 9)
Bleeder Plug
8.4 (85, 74 in.´lbf)
Release Cylinder Body
Piston
Spring
Push RodBoot
N´m (kgf´cm, ft´lbf)
: Specified torque
± CLUTCHCLUTCH RELEASE CYLINDER
CL±9
1788 Author: Date:
CLUTCH RELEASE CYLINDER
COMPONENTS

CL03C±01
Q10077
SST CL±10
± CLUTCHCLUTCH RELEASE CYLINDER
1789 Author: Date:
REMOVAL
1. DISCONNECT CLUTCH LINE
Using SST, disconnect the line. Use a container to catch the
fluid.
SST 09023±00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
2. REMOVE 2 BOLTS AND PULL OUT RELEASE CYL-
INDER
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)

CL03D±01
Q05878
± CLUTCHCLUTCH RELEASE CYLINDER
CL±11
1790 Author: Date:
DISASSEMBLY
1. REMOVE BLEEDER PLUG
2. PULL OUT BOOT WITH PUSH ROD
3. REMOVE PISTON
Blow compressed air into the release cylinder and remove the
piston with spring.

CL03E±01
Q06048
CL±12
± CLUTCHCLUTCH RELEASE CYLINDER
1791 Author: Date:
REASSEMBLY
1. COAT PISTON WITH LITHIUM SOAP BASE GLYCOL
GREASE, AS SHOWN
2. INSTALL PISTON WITH SPRING INTO CYLINDER
3. INSTALL BOOT WITH PUSH ROD TO CYLINDER
4. INSTALL BLEEDER PLUG
Torque: 8.4 N´m (85 kgf´cm, 74 in.´lbf)