TOYOTA CAMRY 1999 Service Repair Manual

EM±26
± ENGINE MECHANICAL (1MZ±FE)TIMING BELT
1312 Author: Date:
22. INSTALL RH FENDER APRON SEAL
23. INSTALL RH FRONT WHEEL
24. VEHICLE ROAD TEST
Check for abnormal noise, shock, slippage, correct shift points
and smoothly operation.

EM04R±05
A06651
RH Fender Apron Seal
Generator
Drive Belt
RH Engine Mounting Stay
No.2 RH Engine
Mounting BracketMAF Meter
Connector
EVAP Hose
Air Cleaner
Cap Assembly
Air Filter
EGR Vacuum Hose PS Pump Drive Belt
PS Pump
No.2 RH Engine
Mounting Stay (M/T)



StayBracketFront Exhaust Pipe

Non±reusable part: Specified torque

Gasket

Gasket
Gasket
64 (650, 47)32 (320, 23)
43 (440, 32)
62 (630, 46)
33 (330, 24)
64 (650, 47)
62 (630, 46)
33 (330, 24)
56 (570, 41)
N´m (kgf´cm, ft´lbf)
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
EM±27
1313 Author: Date:
CYLINDER HEAD
COMPONENTS

EGR Gas Temperature
Sensor Connector
Water Bypass Hose
A06657
PS Pressure TubeAir Intake Chamber Stay
V±Bank Cover
VSV Connector
for EGR
Engine Wire
Gasket
No.2 EGR Pipe
Throttle Position
Sensor Connector
Vacuum Hose
EGR Valve Position Brake Booster12 (120,9)
39 (400,29)

Gasket
Sensor Connector
IAC Valve
ConnectorAccelerator Cable
Throttle Cable
Purge Hose
Air Assist Hose Hose Vacuum

Gasket
VSV Connector for ACIS
Engine Coolant
Reservoir Hose
43 (440,32)
ECT Sender
Gauge Connector
ECT Sensor
Connector
Grand Strap
Connector
15 (150,11)
Water Outlet
15 (150,11)
Water Bypass
Hose
Upper Radiator
Hose
Fuel Inlet Hose
Injector Connector Intake Manifold Assembly
Retainer
Heater Hose

Gasket Ignition Coil
Connector

Non±reusable part: Specified torque
N´m (kgf´cm, ft´lbf)
19.5 (200, 14)
No.1 Engine
Hanger
VSV Connector for
EVAP
Ground Cable
PCV Hose Ground Cable
Air Intake Chamber
Assembly

Gasket
High±Tension Cord Set
Spark PlugIgnition Coil
Water Bypass Hose
Ground Strap
DLC1
EM±28
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
1314 Author: Date:

A05070
Timing Belt
Gasket No.2 Timing Belt Cover
RH Engine Mounting Bracket
Crankshaft
Pulley No.1 Timing Belt Cover
Gasket
Engine Wire
Protector
No.2 Idler Pulley
RH Camshaft Timing Pulley
LH Camshaft
Timing Pulley
Timing Belt TensionerTiming Belt Guide
No.2 Generator
Bracket
Dust Boot
N´m (kgf´cm, ft´lbf) : Specified torque
* For use with SST
Non±reusable part
28 (290, 21)
215 (2,200, 159)
125 (1,300, 94)
*88 (900, 65)
27 (280, 20)
43 (440, 32)
125 (1,300, 94)
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
EM±29
1315 Author: Date:

A06635
Non±reusable part: Specified torque
N´m (kgf´cm, ft´lbf)Engine Wire
Engine Wire ProtectorEngine Wire
Protector
Heated Oxygen Sensor
(Bank 1 Sensor 1)
Connector
RH Exhaust Manifold
(Except M/T and California A/T)
34 (350,25)
x 6
12 (120, 9)
PS Pump Bracket
43 (440, 32)
No.1 EGR Pipe
Gasket
Cylinder Head Rear Plate
Ground Strap
Water Inlet
Pipe
O±Ring
Gasket
20 (200, 14)
CollarBushing No.3 Timing
Belt Cover
x 6
x 6

O±Ring
49 (500, 36)LH Exhaust
Manifold Stay
(Except M/T and
California A/T ) Oil Dipstick Guide Engine WireRH Exhaust Manifold
RH Exhaust
Manifold Stay

Gasket
20 (200, 14)
Heated Oxygen Sensor
(Bank 2 Sensor 1)
Connector
34 (350,25)
49 (500, 36)
LH Exhaust
Manifold Stay
LH Exhaust Manifold
California A/T
M/T and California A/T

Gasket
Camshaft
Position Sensor
ConnectorGasket RH
Exhaust
Manifold
Stay
(Except M/T and Calif. A/T)
Camshaft Position Sensor
LH Exhaust Manifold
(Except California A/T)
49 (500, 36)
x 6 EM±30
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
1316 Author: Date:

A02013
Adjusting Shim
Valve Lifter
Keeper
Spring Retainer
Valve Spring
Spring Seat

Oil Seal
Valve
Valve Guide BushingLH Cylinder Head Cover
GasketWave Washer
Camshaft Gear
Spring

Spark Plug
Tube Gasket
LH Intake Camshaft
Snap Ring
Camshaft
Sub±Gear
LH Exhaust Camshaft
RH Cylinder Head Cover
Gasket
RH Intake CamshaftCamshaft Sub±GearSnap Ring
Camshaft Gear Spring
RH Exhaust
CamshaftWave Washer
Semi±Circular PlugSemi±Circular
Plug
LH Cylinder Head
Camshaft
Bearing cap

Camshaft Oil Seal RH Cylinder
Head

RH Cylinder
Head Gasket

LH Cylinder Head
Gasket x 8
N´m (kgf´cm, ft´lbf) : Specified torque

Non±reusable part
18 (185, 13)
16 (160, 12) See Page EM±57
1st 54 (550, 40)
2nd Turn 90°
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
EM±31
1317 Author: Date:

EM04S±05
S04528
Hexagon
Clip
A06658
(l)
(m) (n)
S05049
(o)
(p)
(q) (s)(r)
(t) EM±32
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
1318 Author: Date:
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE AIR CLEANER CAP ASSEMBLY AND AIR
FILTER
3. REMOVE ENGINE RH FENDER APRON SEAL
4. REMOVE FRONT EXHAUST PIPE (See page EM±71)
5. REMOVE RH ENGINE MOUNTING STAY
6. REMOVE V±BANK COVER
(a) Using a 5 mm hexagon wrench, remove the 2 nuts.
(b) Disconnect the 2 clips, and remove the cover.
7. REMOVE HIGH±TENSION CORD SET
(See page IG±7)
8. REMOVE AIR INTAKE CHAMBER ASSEMBLY
(a) Disconnect the accelerator cable.
(b) Disconnect the A/T throttle cable.
(c) Disconnect the throttle position sensor connector.
(d) Disconnect the IAC valve connector.
(e) Disconnect the EGR gas temperature sensor connector.
(f) Disconnect the EGR valve position sensor connector.
(g) Disconnect the VSV connector for the ACIS.
(h) Disconnect the VSV connector for the EVAP.
(i) Disconnect the VSV connector for the EGR.
(j) Disconnect the DLC1 from the bracket on the intake air
control valve.
(k) Remove the 2 nuts, and disconnect the PS pressure tube
from the No.1 engine hanger.
(l) Disconnect the PCV hose from the PCV valve on the RH
cylinder head.
(m) Disconnect the ground strap and cable from the intake air
control valve for the ACIS.
(n) Disconnect the ground cable from the air intake chamber.
(o) Disconnect the brake booster vacuum hose from the air
intake chamber.
(p) Disconnect the 2 water bypass hoses from the throttle
body.
(q) Disconnect the air assist hose from the throttle body.
(r) Disconnect the purge hose from the pipe on emission
control valve set.
(s) Disconnect the 2 vacuum hoses from the vacuum tank for
the ACIS.

S04790
Chamber Stay
Engine
HangerEGR
Pipe
S04791
8 mm Hexagon
Wrench
A01807
(b)
(c)
A01808
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
EM±33
1319 Author: Date:
(t) Disconnect the engine wire clamp from the emission con-
trol valve set.
(u) Remove the 2 bolts and No.1 engine hanger.
(v) Remove the 2 bolts and air intake chamber stay.
(w) Remove the 4 nuts, No.2 EGR pipe and 2 gaskets.
(x) Using an 8 mm hexagon wrench, remove the 2 bolts, 2
nuts, the air intake chamber assembly and gasket.
9. REMOVE INTAKE MANIFOLD ASSEMBLY
(a) Disconnect the 6 injector connectors.
(b) Disconnect the fuel inlet hose from the fuel filter.
CAUTION:
Perform connecting operations of the fuel tube connector
(quick type) after observing the precautions.
(See page SF±1)
(c) Disconnect the heater hose from the intake manifold.
(d) Remove the 9 bolts, 2 nuts, 2 plate washers, the intake
manifold, delivery pipes and injectors assembly.
NOTICE:

Be careful not to drop the injectors when removing
the delivery pipes.

Pay attention to put any hung load on the injector to
and from the side direction.

P20049Gasket
A05077
Clamp
Clamp
Clamp
S04786
EM±34
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
1320 Author: Date:
10. REMOVE WATER OUTLET
(a) Disconnect the ECT sender gauge connector.
(b) Disconnect the ECT sensor connector.
(c) Disconnect the ground strap (connector).
(d) Disconnect the radiator hose.
(e) Disconnect the engine coolant reservoir hose.
(f) Remove the 2 bolts, 2 nuts and 2 plate washers.
(g) Disconnect the water bypass hose, and remove the water
outlet.
(h) Remove the 2 gaskets.
11. REMOVE GENERATOR DRIVE BELT
(See page CH±6)
12. REMOVE PS PUMP (See page SR±21)
13. REMOVE IGNITION COILS
14. REMOVE SPARK PLUGS
15. REMOVE TIMING BELT (See page EM±15)
16. REMOVE CAMSHAFT TIMING PULLEYS
(See page EM±15)
17. REMOVE NO.2 IDLER PULLEY (See page EM±15)
18. REMOVE NO.3 TIMING BELT COVER
(a) Disconnect the 3 engine wire clamps from the timing belt
cover.
(b) Remove the 6 bolts and timing belt cover.
19. DISCONNECT ENGINE WIRE PROTECTOR FROM
REAR SIDE
Remove the 2 nuts, and disconnect the engine wire protector
from the RH cylinder head and water inlet.

S04787
A01812
S04789
Rear
Plate
Ground
Strap
Inlet Pipe
P18773
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
EM±35
1321 Author: Date:
20. DISCONNECT ENGINE WIRE AND PROTECTOR
FROM RH SIDE
Remove the 5 nuts, and disconnect the engine wire and protec-
tor from the RH cylinder head cover.
21. DISCONNECT ENGINE WIRE PROTECTOR FROM LH
SIDE
Remove the 2 bolts, and disconnect the engine wire protector
from the LH cylinder head cover.
22. DISCONNECT CYLINDER HEAD REAR PLATE
FROM LH CYLINDER HEAD
(a) Remove the nut, and disconnect the ground strap.
(b) Remove the bolt, and disconnect the rear plate.
23. DISCONNECT WATER INLET PIPE FROM LH
CYLINDER HEAD AND WATER INLET
(a) Remove the bolt, and disconnect the inlet pipe from the
water inlet.
(b) Remove the O±ring from the inlet pipe.
24. REMOVE NO.1 EGR PIPE
Remove the 4 nuts, EGR pipe and 2 gaskets.