Manual transaxle TOYOTA CAMRY 1999 Service Owner's Manual

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±109
(f) Using a pin punch, drive in the roll pin until its surface is
flush with the manual valve lever surface.
(g) Match the collar hole to the lever caulking hollow and
caulk the collar to the lever.
(h) Install the retaining spring.
3. INSTALL PARKING LOCK PAWL BRACKET AND
GUIDE
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
4. CHECK OPERATION OF PARKING LOCK PAWL
Make sure the counter driven gear is locked when the
manual valve lever is in the P position.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±123
9. INSTALL OIL PIPES
Using a plastic hammer, install the pipes into the posi-
tions.
NOTICE: Be careful not to bend or damage the pipes.
10. INSTALL MANUAL VALVE BODY AND DETENT
SPRING
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 37 mm (1.457 in.)
(a) Align the manual valve with the pin on the manual shaft
lever.
(b) Lower the manual valve body into place.
(c) Hand tighten the 5 bolts first. Then, tighten them with a
torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
(d) Place the detent springs on the manual valve body and
hand tighten the 2 bolts first.
Then, tighten them with a torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 14 mm (0.551 in.)
Bolt B: 37 mm (1.457 in.)
(e) Check that the manual valve lever is touching the center
of the detent spring tip roller.
11. INSTALL PIPE BRACKET AND OIL STRAINER
Each bolt length is indicated below.
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 53 mm (2.087 in.)
Torque:
Pipe bracket: 10 N´m (100 kgf´cm, 7 ft´lbf)
Oil strainer: 11 N´m (110 kgf´cm, 8 ft´lbf)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±125
17. INSTALL PARK/NEUTRAL POSITION SWITCH
(a) Install the park/neutral position switch to the manual valve
shaft.
(b) Place the new locking plate and tighten the nut.
(c) Stake the nut with locking plate.
(d) Install the 2 bolts.
(e) Adjust the park/neutral position switch.
HINT: Align the groove and neutral basic line.
(f) Tighten the 2 bolts.
18. INSTALL UNION AND ELBOW
(a) Install the new O±rings to the union and elbow.
(b) Install the union elbow to the transaxle case.
Torque: 27 N´m (275 kgf´cm, 20 ft´lbf)
HINT: Install the elbow, as shown in the illustration.
19. INSTALL MANUAL SHAFT LEVER

INTRODUCTIONABBREVIATIONS USED IN THIS MANUAL ±
IN±9
ABBREVIATIONS USED IN THIS
MANUAL
AT FAutomatic Transaxle Fluid
B0Overdrive Brake
B1Second coast Brake
B2Second Brake
B3First and Reverse Brake
C0Overdrive Direct Clutch
C1Forward Clutch
C2Direct Clutch
DDisc
FFlange
F0O/D One±way Clutch
F1No.1 One±way Clutch
F2No.2 One±way Clutch
MPMultipurpose
O/DOverdirve
PPlate
SSMSpecial Service Materials
SSTSpecial Service Tools
IN01H±0R

AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±13
SEPARATE BASIC SUBASSEMBLY
1. REMOVE SHIFT CONTROL CABLE BRACKET
2. REMOVE UNION AND ELBOW
(a) Remove the manual shift lever.
(b) Using a open end wrench, remove the union and elbow.
(c) Remove the O±rings from the union and elbow.
3. REMOVE PARK/NEUTRAL POSITION SWITCH
(a) Pry off the lock washer and remove the manual valve
shaft nut.
(b) Remove the 2 bolts and pull out the park/neutral position
switch.
4. REMOVE THROTTLE CABLE RETAINING BOLT AND
PLATE
AX0TT±02

AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±15
10. REMOVE MANUAL VALVE BODY
(a) Remove the 2 bolts and detent spring.
(b) Remove the 5 bolts and manual valve body with the
manual valve.
(c) Remove the manual valve from the manual valve body.
11. REMOVE OIL PIPES
(a) Remove the bolt.
(b) Pry up both pipe ends with a large screwdriver and re-
move the 6 pipes.
12. DISCONNECT SOLENOID CONNECTORS
13. REMOVE CONNECTOR CLAMP AND PIPE RETAINER

AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±27
47. REMOVE MANUAL VALVE SHAFT
(a) Using a chisel and hammer, cut the collar.
(b) Remove the retaining spring.
(c) Using a pin punch and hammer, drive out the pin.
(d) Slide out the shaft from the transaxle case and remove
the manual valve lever and parking lock rod.
48. REMOVE MANUAL VALVE SHAFT OIL SEAL
Using a screwdriver, remove the oil seal.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±108
14. INSTALL DRIVE PINION CAP
(a) Install a new O±ring to the cap.
(b) Install the drive pinion cap to the transaxle case.
4±SPEED GEAR UNIT INSTALLATION
1. INSTALL PARKING LOCK PAWL
(a) Place the parking lock pawl onto the case.
Hook the spring ends to the case and pawl.
(b) Instal the pin into the hole of the case through the spring
and pawl.
2. INSTALL MANUAL VALVE SHAFT
(a) Coat the oil seal lip with MP grease.
(b) Install the manual valve shaft oil seal to the case.
(c) Assembly a new collar to the manual valve lever.
(d) Install the manual valve shaft to the transmission case
through the manual lever.
(e) Install the parking lock rod.
AX0U2±03

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±109
(f) Using a pin punch, drive in the roll pin until its surface is
flush with the manual valve lever surface.
(g) Match the collar hole to the lever caulking hollow and
caulk the collar to the lever.
(h) Install the retaining spring.
3. INSTALL PARKING LOCK PAWL BRACKET AND
GUIDE
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
4. CHECK OPERATION OF PARKING LOCK PAWL
Make sure the counter driven gear is locked when the
manual valve lever is in the P position.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±123
9. INSTALL OIL PIPES
Using a plastic hammer, install the pipes into the posi-
tions.
NOTICE: Be careful not to bend or damage the pipes.
10. INSTALL MANUAL VALVE BODY AND DETENT
SPRING
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 37 mm (1.457 in.)
(a) Align the manual valve with the pin on the manual shaft
lever.
(b) Lower the manual valve body into place.
(c) Hand tighten the 5 bolts first. Then, tighten them with a
torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
(d) Place the detent springs on the manual valve body and
hand tighten the 2 bolts first.
Then, tighten them with a torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 14 mm (0.551 in.)
Bolt B: 37 mm (1.457 in.)
(e) Check that the manual valve lever is touching the center
of the detent spring tip roller.
11. INSTALL PIPE BRACKET AND OIL STRAINER
Each bolt length is indicated below.
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 53 mm (2.087 in.)
Torque:
Pipe bracket: 10 N´m (100 kgf´cm, 7 ft´lbf)
Oil strainer: 11 N´m (110 kgf´cm, 8 ft´lbf)