TOYOTA CAMRY 1999 Service Repair Manual

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±122
(c) Install and tighten the 9 bolts.
HINT:

Each bolt length is indicated below.

Hand tighten the 9 bolts first, then torque with a
torque wrench.
Bolt length:
Bolt A: 30 mm (1.181 in.)
Bolt B: 43 mm (1.693 in.)
Bolt C: 48 mm (1.890 in.)
Bolt D: 52 mm (2.047 in.)
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
6. INSTALL B3 APPLY PIPE
NOTICE: Be careful not to bend or damage the pipe.
7. INSTALL CONNECTOR CLAMP AND PIPE RETAINER
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 48 mm (1.890 in.)
Bolt B: 39 mm (1.535 in.)
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
8. CONNECT SOLENOID CONNECTORS

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±123
9. INSTALL OIL PIPES
Using a plastic hammer, install the pipes into the posi-
tions.
NOTICE: Be careful not to bend or damage the pipes.
10. INSTALL MANUAL VALVE BODY AND DETENT
SPRING
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 37 mm (1.457 in.)
(a) Align the manual valve with the pin on the manual shaft
lever.
(b) Lower the manual valve body into place.
(c) Hand tighten the 5 bolts first. Then, tighten them with a
torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
(d) Place the detent springs on the manual valve body and
hand tighten the 2 bolts first.
Then, tighten them with a torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 14 mm (0.551 in.)
Bolt B: 37 mm (1.457 in.)
(e) Check that the manual valve lever is touching the center
of the detent spring tip roller.
11. INSTALL PIPE BRACKET AND OIL STRAINER
Each bolt length is indicated below.
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 53 mm (2.087 in.)
Torque:
Pipe bracket: 10 N´m (100 kgf´cm, 7 ft´lbf)
Oil strainer: 11 N´m (110 kgf´cm, 8 ft´lbf)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±124
12. INSTALL MAGNETS IN PLACE
NOTICE: Make sure that the magnets do not interfere with
the oil pipes.
13. INSTALL OIL PAN WITH NEW GASKET
(a) Install a new gasket and oil pan.
(b) Install and torque the 17 bolts.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
14. INSTALL THROTTLE CABLE RETAINING PLATE
15. INSTALL TRANSAXLE UPPER COVER
16. INSTALL T/M REVOLUTION SENSOR
(a) Install a new O±ring to the T/M revolution sensor.
(b) Install the T/M revolution sensor with the bolt.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±125
17. INSTALL PARK/NEUTRAL POSITION SWITCH
(a) Install the park/neutral position switch to the manual valve
shaft.
(b) Place the new locking plate and tighten the nut.
(c) Stake the nut with locking plate.
(d) Install the 2 bolts.
(e) Adjust the park/neutral position switch.
HINT: Align the groove and neutral basic line.
(f) Tighten the 2 bolts.
18. INSTALL UNION AND ELBOW
(a) Install the new O±rings to the union and elbow.
(b) Install the union elbow to the transaxle case.
Torque: 27 N´m (275 kgf´cm, 20 ft´lbf)
HINT: Install the elbow, as shown in the illustration.
19. INSTALL MANUAL SHAFT LEVER

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±126
20. INSTALL SHIFT CONTROL CABLE BRACKET

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±127
SERVICE SPECIFICATIONS
SERVICE DATE
Second Coast Brake
Piston stroke2.0 ± 3.5 mm
0.079 ± 0.138 in.
Piston rod length95.2 mm
3.748 in.
96.3 mm
3.791 in.
Oil Pump
Body clearance STD0.07 ± 0.15 mm
0.0028 ± 0.0059 in.
Maximum0.30 mm
0.0118 in.
Tip clearance STD0.11 ± 0.14 mm
0.0043 ± 0.0055 in.
Maximum0.30 mm
0.0118 in.
Side clearance STD0.02 ± 0.05 mm
0.0008 ± 0.0020 in.
Maximum0.10 mm
0.0039 in.
Pump body bushing inside diameterMaximum38.18 mm
1.5031 in.
Stator shaft bushing inside diameter
Front side Maximum21.57 mm
0.8492 in.
Rear side Maximum27.07 mm
1.0657 in.
Direct Clutch
Piston stroke0.91 ± 1.35 mm
0.0358 ± 0.0531 in.
Drum bushing inside diameter48.27 mm
1.9004 in.
Flange thickness
2.70 mm
0.1063 in.
3.00 mm
0.1181 in.
Forward Clutch
Piston stroke1.79 ± 2.21 mm
0.0704 ± 0.0870 in.
Flange thickness
2.30 mm
0.0906 in.
2.70 mm
0.1063 in.
AX0H1±06

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±128
Front Planetary Gear
Sun gear bushing inside diameterMaximum22.59 mm
0.8894 in.
Ring gear flange bushing inside diameterMaximum30.08 mm
1.1842 in.
Planetary pinion gear thrust clearance Maximum0.61 mm
0.024 in.
Rear Planetary Gear
Planetary pinion gear thrust clearance Maximum0.61 mm
0.024 in.
First and Reverse Brake
Pack clearance1.92 ± 2.68 mm
0.0756 ± 0.1055 in.
Overdrive Unit
Piston stroke1.75 ± 2.49 mm
0.0689 ± 0.0980 in.
Direct clutch bushing inside diameter Maximum22.13 mm
0.8713 in.
Planetary pinion gear thrust clearance STD
Maximum
0.16 ± 0.56 mm
0.0063 ± 0.0220 in.
0.61 mm
0.024 in.

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±129
Valve Body Spring
SpringFree length / Coil outer diameter
mm (in.)Total No. of coils / Color
Upper valve body
Low coast modulator valve20.2 (0.795) / 7.9 (0.311)11.9 / Purple
B1 orifice control valve24.8 (0.976) / 6.4 (0.252)12.0 / White
Down±shift plug15.0 (0.591) / 11.0 (0.433)7.0 / None
Throttle valve31.5 (1.240) / 7.0 (0.276)11.4 / Green
Lock±up relay valve26.8 (1.055) / 10.2 (0.402)10.8 / Yellow
Lower valve body
2±3 shift valve28.0 (1.102) / 9.4 (0.370)10.3 / None
Second coast modulator valve20.2 (0.795) / 7.9 (0.311)11.9 / Purple
Accumulator control vavle25.1 (0.988) / 8.6 (0.339)8.0 / Red
Secondary regulator valve46.9 (1.846) / 5.9 (0.232)21.8 / None
Second lock valve20.7 (0.815) / 7.4 (0.291)9.5 / None
Reverse control valve38.1 (1.500) / 6.5 (0.256)19.0 / White/Purple
1±2 shift valve29.2 (1.150) / 8.9 (0.350)12.0 / Light Green
3±4 shift valve28.0 (1.102) / 7.6 (0.299)10.3 / None
Primary regulator valve36.6 (1.441) / 16.1 (0.634)6.3 / None
Cut±back valve21.8 (0.858) / 6.0 (0.236)13.5 / None
Solenoid modulator valve30.2 (1.189) / 5.6 (0.220)15.3 / Purple/Pink
Valve Body Key
KeyHeight
mm (in.)Width
mm (in.)Thickness
mm (in.)
Upper valve body
B1 orifice control valve8.9 (0.350)5.0 (0.197)3.2 (0.126)
Low coast modulator valve8.5 (0.335)5.0 (0.197)3.2 (0.126)
Lower valve body
Accumulator control valve8.5 (0.335)5.0 (0.197)3.2 (0.126)
Secondary regulator valve11.0 (0.433)5.0 (0.197)3.2 (0.126)
1±2 shift valve8.5 (0.335)5.0 (0.197)3.2 (0.126)
2±3 shift valve8.5 (0.335)5.0 (0.197)3.2 (0.126)
3±4 shift valve6.5 (0.256)5.0 (0.197)3.2 (0.126)
Second lock valve9.2 (0.362)5.0 (0.197)3.2 (0.126)
Second coast modulator valve8.0 (0.315)5.0 (0.197)3.2 (0.126)
Reverse control valve8.5 (0.335)5.0 (0.197)3.2 (0.126)
Cut±back valve9.2 (0.362)5.0 (0.197)3.2 (0.126)
Solenoid modulator valve8.5 (0.335)5.0 (0.197)3.2 (0.126)
Lock±up control valve9.2 (0.315)5.0 (0.197)3.2 (0.126)

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±130
Accumulator Spring
SpringFree length mm (in.)Color
C0Inner
Outer47.5 (1.870)
16.3 (0.642)White
None
C173.6 (2.898)None
C251.8 (2.039)Yellow / Purple
B066.8 (2.630)Red / Yellow
B2Inner
Outer70.3 (2.767)
88.2 (3.473)None
None
Differential Assembly
Drive pinion preload (at Starting)
New bearing1.0 ± 1.6 N´m
10 ± 16 kgf´cm 8.7 ± 13.9 in.´lbf
Reused bearing0.5 ± 0.8 N´m
5 ± 8 kgf´cm 4.3 ± 6.9 in.´lbf
Total preload (at starting)
New bearingDrive pinion preload plus 0.3 ± 0.4 N´m
2.8 ± 4.4 kgf´cm 2.4 ± 3.8 in.´lbf
Reused bearingDrive pinion preload plus 0.1 ± 0.2 N´m
1.4 ± 2.2 kgf´cm 1.2 ± 1.9 in.´lbf
Pinion to side gear backlash0.05 ± 0.20 mm
0.0020 ± 0.0079 in.
Side gear thrust washer thickness
1.60 mm
0.0630 in.
1.70 mm
0.0670 in.
1.80 mm
0.0709 in.

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±131
Side bearing adjusting shim thickness Mark
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
2.00 mm
0.0787 in.
2.05 mm
0.0807 in.
2.10 mm
0.0827 in.
2.15 mm
0.0846 in.
2.20 mm
0.0866 in.
2.25 mm
0.0886 in.
2.30 mm
0.0906 in.
2.35 mm
0.0925 in.
2.40 mm
0.0945 in.
2.45 mm
0.0965 in.
2.50 mm
0.0984 in.
2.55 mm
0.1004 in.
2.60 mm
0.1024 in.
2.65 mm
0.1043 in.
2.70 mm
0.1063 in.
2.75 mm
0.1083 in.
2.80 mm
0.1102 in.
2.85 mm
0.1122 in.