TOYOTA CAMRY 2000 Service Repair Manual

CO06M±03
S05955
± COOLING (5S±FE)RADIATOR
CO±23
1597 Author: Date:
INSTALLATION
1. INSTALL NO.1 ELECTRIC COOLING FAN TO RADIA-
TOR
(a) Attach the lower side of the cooling fan to the bracket of
the radiator.
(b) Install the cooling fan with the 2 bolts.
(c) Connect the ECT switch connector for the cooling fan.
(d) Install the ECT switch wire clamp for the cooling fan to the
bracket of the radiator.
Torque: 5.0 N´m (50 kgf´cm, 44 in.´lbf)
2. INSTALL NO.2 ELECTRIC COOLING FAN TO RADIA-
TOR
(a) Attach the lower side of the cooling fan to the bracket of
the radiator.
(b) Install the cooling fan with the 2 bolts.
Torque: 5.0 N´m (50 kgf´cm, 44 in.´lbf)
3. INSTALL RADIATOR ASSEMBLY
(a) Install the lower radiator hose to the radiator.
(b) A/T:
Install the 2 oil cooler hoses to the radiator.
(c) Install the 2 lower radiator supports to the radiator.
(d) Attach the 2 lower radiator supports on the radiator to the
body brackets.
(e) Install the 2 upper radiator supports with the 2 bolts.
Torque: 12.8 N´m (130 kgf´cm, 9 ft´lbf)
(f) Connect the upper radiator hose to the radiator.
(g) Connect the lower radiator hose to the water inlet.
(h) Connect the radiator reservoir hose to the radiator.
(i) A/T:
Connect the 2 oil cooler hoses to the oil cooler pipes.
(j) Connect the No.1 electric cooling fan connector.
(k) Connect the No.2 electric cooling fan connector.
(l) Connect the ECT switch connector for the electric cooling
fan.
4. FILL WITH ENGINE COOLANT
5. START ENGINE AND CHECK FOR COOLANT LEAKS

S05959
CO06N±03
S05953
ECT Switch
Connector
Z19282
No.1
No.2Battery
Ammeter (±)
(+) (+)
(±)
Battery Ammeter CO±24
± COOLING (5S±FE)ELECTRIC COOLING FAN
1598 Author: Date:
ELECTRIC COOLING FAN
ON±VEHICLE INSPECTION
1. CHECK COOLING FAN OPERATION WITH LOW TEM-
PERATURE (Below 83°C (181°F))
(a) Turn the ignition switch ON.
(b) Check that the cooling fan stops.
If not, check the cooling fan relay and ECT switch, and check
for a separated connector or severed wire between the cooling
fan relay and ECT switch.
(c) Disconnect the ECT switch connector.
(d) Check that the cooling fan rotates.
If not, check the fan main relay, cooling fan relay, cooling fan,
fuses, and check for short circuit between the cooling fan relay
and ECT switch.
(e) Reconnect the ECT switch connector.
2. CHECK COOLING FAN OPERATION WITH HIGH TEM-
PERATURE (Above 93°C (199°F))
(a) Start the engine, and raise coolant temperature to above
93°C (199°F).
(b) Check that the cooling fan rotates.
If not, replace the ECT switch.
3. INSPECT COOLING FANS
(a) Disconnect the cooling fan connector.
(b) Connect battery and ammeter to the connector.
(c) Check that the cooling fan rotates smoothly, and check
the reading on the ammeter.
Standard amperage: 4.9 ± 8.5 A
(d) Reconnect the cooling fan connector.

CO06O±03
S05950
No.1 Cooling Fan
No.1 Electric Cooling Fan
Upper Radiator HoseNo.1 Electric Cooling Fan Connector
Connector
HolderECT Switch
Connector
ECT Switch
Wire
S05238
Fan
Fan ShroudFan Motor
Connector Holder No.1 Cooling Fan
± COOLING (5S±FE)ELECTRIC COOLING FAN
CO±25
1599 Author: Date:
COMPONENTS

S05949
No.2 Electric Cooling Fan
Connector
No.2 Electric Cooling Fan No.2 Cooling Fan
S05239
FanConnector Holder
Fan ShroudFan MotorFan Motor Cover No.2 Cooling Fan CO±26
± COOLING (5S±FE)ELECTRIC COOLING FAN
1600 Author: Date:

CO06P±03
S05956
S05957
± COOLING (5S±FE)ELECTRIC COOLING FAN
CO±27
1601 Author: Date:
REMOVAL
1. REMOVE NO.1 COOLING FAN
(a) Drain the engine coolant.
(b) Disconnect the upper radiator hose from the radiator.
(c) Remove the No.1 cooling fan.
(1) Disconnect the cooling fan connector.
(2) Disconnect the ECT switch connector.
(3) Remove the 2 bolts, and disconnect the cooling fan
from the radiator.
(4) Disconnect the connector holder and wire for the
ECT switch from the fan shroud, and remove the
cooling fan.
2. REMOVE NO.2 COOLING FAN
(a) Disconnect the cooling fan connector.
(b) Remove the 2 bolts and cooling fan.

CO06Q±03
S05234
CO±28
± COOLING (5S±FE)ELECTRIC COOLING FAN
1602 Author: Date:
DISASSEMBLY
1. REMOVE FAN
Remove the nut and fan.
2. No.2 Cooling Fan:
REMOVE FAN MOTOR COVER
Remove the 2 screws and motor cover.
3. REMOVE FAN MOTOR
(a) Disconnect the wire and connector holder from the fan
shroud.
(b) Remove the 3 screws and fan motor.

CO06R±04
Z19069
No.1 Cooling Fan
No.2 Cooling Fan
± COOLING (5S±FE)ELECTRIC COOLING FAN
CO±29
1603 Author: Date:
REASSEMBLY
1. INSTALL FAN MOTOR
(a) Install the fan motor with the 3 screws.
(b) Install the wire and connector holder to the fan shroud.
2. No.2 Cooling Fan:
INSTALL FAN MOTOR COVER
Install the motor cover with the 2 screws.
3. INSTALL FAN
Install the fan with the nut.

CO06S±03
S06016Attach
S06017Attach CO±30
± COOLING (5S±FE)ELECTRIC COOLING FAN
1604 Author: Date:
INSTALLATION
1. INSTALL NO.1 COOLING FAN
(a) Install the No.1 cooling fan.
(1) Attach the lower side of the cooling fan to the brack-
et of the radiator.
(2) Install the cooling fan with the 2 bolts.
Torque: 5.0 N´m (50 kgf´cm, 44 in.´lbf)
(3) Install the wire and connector holder for the ECT
switch to the fan shroud.
(4) Connect the cooling fan connector.
(5) Connect the ECT switch connector.
(b) Connect the upper radiator hose to the radiator
(c) Fill with engine coolant
(d) Start the engine and check for coolant leaks
2. INSTALL NO.2 COOLING FAN
(a) Attach the lower side of the cooling fan to the bracket of
the radiator.
(b) Install the cooling fan with the 2 bolts.
Torque: 5.0 N´m (50 kgf´cm, 44 in.´lbf)
(c) Connect the cooling fan connector.

CO06T±03
S05245
ECT Switch Connector
O±RingECT
Switch
P05962
Ohmmeter
± COOLING (5S±FE)ENGINE COOLANT TEMPERATURE (ECT) SWITCH
CO±31
1605 Author: Date:
ENGINE COOLANT
TEMPERATURE (ECT) SWITCH
INSPECTION
1. DRAIN ENGINE COOLANT
2. REMOVE ECT SWITCH
(a) Disconnect the connector.
(b) Remove the ECT switch.
(c) Remove the O±ring from the ECT switch.
3. INSPECT ECT SWITCH
(a) Using an ohmmeter, check that there is no continuity be-
tween the terminals when the coolant temperature is
above 93°C (199°F).
If there is continuity, replace the switch.
(b) Using an ohmmeter, check that there is continuity be-
tween the terminals when the coolant temperature is be-
low 83°C (181°F).
If there is no continuity, replace the switch.
4. REINSTALL ECT SWITCH
(a) Install a new O±ring to the ECT switch.
(b) Install the ECT switch.
(c) Connect the connector.
5. REFILL WITH ENGINE COOLANT
6. START ENGINE AND CHECK FOR COOLANT LEAKS

S05391
Engine
Main Relay
CO06U±03
B02803
Ohmmeter
Continuity
OhmmeterOhmmeter
No Continuity
Continuity21
5
43
B02804
Ohmmeter
Ohmmeter
No Continuity
Continuity 2
1
5
43
Battery
CO±32
± COOLING (5S±FE)ENGINE MAIN RELAY
1606 Author: Date:
ENGINE MAIN RELAY
INSPECTION
1. REMOVE RELAY BOX COVER
2. REMOVE ENGINE MAIN RELAY (Marking: ENGINE
MAIN)
3. INSPECT ENGINE MAIN RELAY
(a) Inspect the relay continuity.
(1) Using an ohmmeter, check that there is continuity
between terminals 3 and 5.
If there is no continuity, replace the relay.
(2) Check that there is continuity between terminals 2
and 4.
If there is no continuity, replace the relay.
(3) Check that there is no continuity between terminals
1 and 2.
If there is continuity, replace the relay.
(b) Inspect the relay operation.
(1) Apply battery positive voltage across terminals 3
and 5.
(2) Using an ohmmeter, check that there is no continu-
ity between terminals 2 and 4.
If there is continuity, replace the relay.
(3) Check that there is continuity between terminals 1
and 2.
If there is no continuity, replace the relay.
4. REINSTALL ENGINE MAIN RELAY
5. REINSTALL RELAY BOX COVER