TOYOTA CAMRY 2000 Service Repair Manual

D01810
: w/ Engine Immobiliser System
: w/o Engine Immobiliser System
: O/D Main Switch
Contacts go open with switch pushed in
Contacts go closed with switch pushed once againInstrument
Panel J/BIgnition Switch
1B1
AM1
W
I16
7 1
22
1K2
AM1 IG1
B ± Y
O/D OFF
Indicator Light
(Combination Meter) R ± L
R ± LGAUGE
J4
Junction
Connector
DI164
2
1D 1K
D12
C8G ± OC
C8
W ± B C
CG ± O
G ± OJ6
Junction
ConnectorECM
5
*1B+
E77*2
E7OD2G ± O
IG311
O2 2
(*3)
O/D Main
Switch
O2
4
W ± B A
IF AJ5
Junction
Connector B ± R
1
FUSIBLE
LINK
BLOCKALT F9B ± R
2
F9
1
F4B ± GFL
MAIN
Battery
*3 *2 *1
1 Instrument
Panel J/B
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
DI±431
666 Author: Date:
O/D Main Switch & O/D OFF Indictor Light Circuit
CIRCUIT DESCRIPTION
The O/D main switch contacts go open when the switch is pushed in and go closed when it is pushed out.
In O/D main switch in OFF position, the O/D OFF indicator light lights up, and the ECM prohibits shifting over-
drive.
WIRING DIAGRAM
DI1J1±01

Q07595
2
4
DI±432
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
667 Author: Date:
INSPECTION PROCEDURE
O/D OFF indicator light does not light up
1 Check O/D main switch.
PREPARATION:
Disconnect the O/D main switch connector.
CHECK:
Check continuity at each terminal 2 and 4 of O/D main switch
connector.
OK:
O/D main switchSpecified condition
ONNo continuity
OFFContinuity
NG Replace the O/D main switch.
OK
2 Check and replace combination meter (See page BE±47).
NG Replace the combination meter.
OK

Q07754Q07661BE3840D01716
ON
(+)
OD2
(±) w/ Engine Immobiliser System
w/o Engine Immobiliser System
OD2
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
DI±433
668 Author: Date:
3 Check OVRDRIVE CUT SW2 signal.
When using TOYOTA hand±held tester:
PREPARATION:
(a) Remove the DLC3 cover.
(b) Connect TOYOTA hand±held tester to the DLC3.
(c) Turn the ignition switch ON and TOYOTA hand±held tes-
ter main switch ON.
CHECK:
Read the OVRDRIVE CUT SW2 signal on the TOYOTA hand±
held tester.
OK:
O/D main switch conditionOVRDRIVE CUT SW2 signal
O/D ON (Pushed in)OFF
O/D OFF (Pushed once again)ON
When not using TOYOTA hand±held tester:
PREPARATION:
Turn the ignition switch ON.
CHECK:
Check voltage between terminal OD2 of ECM and body ground.
OK:
O/D main switch conditionVoltage
O/D ON (Pushed in)9 ~ 14
O/D OFF (Pushed once again)Below 1.5 V
OK Check and replace the ECM
(See page IN±31).
NG

DI±434
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
669 Author: Date:
4 Check harness and connector between O/D OFF indicator light and ECM
(See page IN±31).
NG Repair or replace the harness or connector.
OK
Check and replace the ECM
(See page IN±31).

Q07595
2
4
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
DI±435
670 Author: Date:
O/D OFF indicator light remains ON
1 Check O/D main switch.
PREPARATION:
Disconnect the O/D main switch connector.
CHECK:
Check continuity at each terminal 2 and 4 of O/D main switch
connector.
OK:
O/D main switchSpecified condition
ONNo continuity
OFFContinuity
NG Replace the O/D main switch.
OK
2 Check harness and connector between O/D OFF indicator light and O/D main
switch, O/D OFF indicator light and ECM (See page IN±31).
NG Repair or replace the harness or connector.
OK
Check and replace the ECM
(See page IN±31).

DI02C±02
Vehicle Brought to Workshop
Customer Problem Analysis
Check DTC and Freezes Frame Data (Pre±check)
Record or Print DTC and Freezed Frame Data P.
DI±438
Clear DTC and Freezed Frame Data P. DI±449
Visual Inspection
Setting the Check Mode Diagnosis P.
DI±438
1
Items insideare titles of pages in this manual, with the
page number indicated in the bottom portion. See the indicated
pages for detailed explanations.

Connect an OBD II scan tool or TOYOTA hand±held tester to DLC3.
If the display shows ºUNABLE TO CONNECT TO VEHICLEº when you have connected the
scan tool / TOYOTA hand±held tester, inspect DLC3 P.
DI±438
2
3
4
5
6
symptom does not occur
Problem Symptom Confirmation8
7Symptom Simulation
P.
IN±21symptom occur
DTC CheckP. DI±438OK Code11Preliminary Check
P.
DI±438
DTC Chart
P. DI±449Mechanical System Test
P.
DI±438
Manual Shifting Test
P.
DI±438 OK
OK
Chapter 1
(Electronic)Chapter 2
(On±Vehicle)
P.
DI±453 OK
Chapter 3
(Off±Vehicle)OK Matrix Chart of Problem Symptoms ± P. DI±453
Circuit
Inspection
Main Throttle Signal Check

Stop Light Signal Check
NG
Parts Inspection
NG
NGNG
Identification of ProblemRepairConfirmation TestEnd
NG
NG
12NG
13
14 15
16 17 9
10
P. DI±453P. DI±453
P. DI±484 to DI±487 P. DI±437 DI±436
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
671 Author: Date:
AUTOMATIC TRANSAXLE (A541E)
HOW TO PROCEED WITH TROUBLESHOOTING

DI02D±01
Transaxle Control
System Check SheetInspector 's
Name:
Customer 's Name
Registration No.
Registration Year
Frame No.
Date Vehicle
Brought InOdometer Readingkm
mile / /
/ /
Date Problem
Occurred
How Often Does
Problem Occur?/ /
 Continuous  Intermittent ( times a day)
Symptoms
 Vehicle does not move (  Any position  Particular position )
 No up±shift (  1st " 2nd  2nd " 3rd  3rd " O/D )
 No down±shift (  O/D " 3rd  3rd " 2nd  2nd " 1st )
 Lock±up malfunction
 Shift point too high or too low
 Harsh engagement (  N " D  Lock±up  Any drive position )
 Slip or shudder
 No kick±down
 Others
Check ItemMalfunction
Indicator Lamp
DTC Check1st Time
2nd Time Normal code Malfunction code (Code )  Normal Remains ON
 Normal code Malfunction code (Code )
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
DI±437
672 Author: Date:
CUSTOMER PROBLEM ANALYSIS CHECK

FI0534
DI02E±02
S05335
TOYOTA hand±held tester
DLC3
DI±438
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
673 Author: Date:
PRE±CHECK
1. DIAGNOSIS SYSTEM
(a) Description

When troubleshooting OBD II vehicles, the only dif-
ference from the usual troubleshooting procedure
is that you connect to the vehicle an OBD II scan
tool complying with SAE J1987 or TOYOTA hand±
held tester, and read off various data output from
the vehicle's ECM.
OBD II regulations require that the vehicle's on±
board computer lights up the Malfunction Indicator
Lamp (MIL) on the instrument panel when the com-
puter detects a malfunction in the computer itself or
in drive system components which affect vehicle
emissions. In addition to the MIL lighting up when
a malfunction is detected, the applicable DTCs pre-
scribed by SAE J2012 are recorded in the ECM
memory. (See page DI±211)
If the malfunction only occurs in 3 trips, the MIL goes
off but the DTCs remain recorded in the ECM
memory.

To check the DTCs, connect an OBD II scan tool or
TOYOTA hand±held tester to DLC3 on the vehicle.
The OBD II scan tool or TOYOTA hand±held tester
also enables you to erase the DTCs and check
freeze frame data and various forms of engine data
(For instruction book).
DTCs include SAE controlled codes and Manufac-
turer controlled codes.
SAE controlled codes must be set as prescribed by
the SAE, while Manufacturer controlled codes can
be set freely by the manufacturer within the pre-
scribed limits (See DTC chart on page DI±449).

N09214
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
DI±439
674 Author: Date:

The diagnosis system operates in normal mode
during normal vehicle use, and also has a check
mode for technicians to simulate malfunction symp-
toms and perform troubleshooting. Most DTCs use
2 trip detection logic(*) to prevent erroneous detec-
tion. By switching the ECM to check mode when
troubleshooting, the technician can cause the MIL
to light up and for a malfunction that is only detected
once or momentarily.
(TOYOTA hand±held tester) (See page DI±438)

*2 trip detection logic:
When a logic malfunction is first detected, the mal-
function is temporarily stored in the ECM memory.
If the same malfunction is detected again during the
2nd test drive, this 2nd detection causes the MIL to
light up.
(b) Inspect the DLC3.
The vehicle's ECM uses ISO 9141±2 for communication.
The terminal arrangement of DLC3 complies with SAE
J1962 and matches the ISO 9141±2 format.
Tester connectionConditionSpecified condition
7 (Bus
Line) ± 5 (Signal ground)During communicationPulse generation
4 (Chassis Ground) ± BodyAlways1 W or less
5 (Signal Ground) ± BodyAlways1 W or less
16 (B+) ± BodyAlways9 ± 14 V
HINT:
If your display shows ºUNABLE TO CONNECT TO VEHICLEº
when you have connected the cable of OBD II scan tool or TOY-
OTA hand±held tester to DLC3, turned the ignition switch ON
and operated the scan tool, there is a problem on the vehicle
side or tool side.
(1) If communication is normal when the tool is con-
nected to another vehicle, inspect DLC3 on the orig-
inal vehicle.
(2) If communication is still not possible when the tool
is connected connected to another vehicle, the
problem is probably in the tool itself, so consult the
Service Department listed in the tool's instruction
manual.

FI0534
S05335
TOYOTA hand±held tester
DLC3
DI±440
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
675 Author: Date:
2. INSPECT DIAGNOSIS (NORMAL MODE)
(a) Check the MIL.
(1) The MIL comes on when the ignition switch is turned
ON and the engine is not running.
HINT:
If the MIL does not light up, troubleshoot the combination meter
(See page BE±2).
(2) When the engine is started, the MIL should go off.
If the lamp remains on, the diagnosis system has
detected a malfunction or abnormality in the sys-
tem.
(b) Check the DTC.
NOTICE:
TOYOTA hand±held tester only:
When the diagnostic system is switched from normal mode
to check mode, it erases all DTCs and freeze frame data re-
corded in normal mode. So before switching modes, al-
ways check the DTCs and freeze frame data, and note them
down.
(1) Prepare an OBD II scan tool (complying with SAE
J1978) or TOYOTA hand±held tester.
(2) Connect the OBD II scan tool or TOYOTA hand±
held tester to DLC3 at the lower of the instrument
panel.
(3) Turn the ignition switch ON and turn the OBD II scan
tool or TOYOTA hand±held tester switch ON.
(4) Use the OBD II scan tool or TOYOTA hand±held
tester to check the DTCs and freeze frame data and
note them down (For operating instructions, see the
OBD II scan tool's instruction book).
(5) See page DI±449 to confirm the details of the DTCs.
NOTICE:
When simulating symptoms with an OBD II scan tool (ex-
cluding TOYOTA hand±held tester) to check the DTCs, use
normal mode. For codes on the DTCs chart subject to º2
trip detection logicº, turn the ignition switch off after the
symptoms have been simulated the 1st time. Them repeat
the simulation process again. When the program has DTCs
are recorded in the ECM.