engine TOYOTA CAMRY HYBRID 2009 XV40 / 8.G Service Manual

5
When trouble arises
389
5-2. Steps to take in an emergency
If your vehicle overheats
Correction procedures■ If “WATER TEMP” is shown on the multi-information display
Stop the vehicle in a safe plac e and turn off the air condition-
ing system.
Check to see if steam is coming out from under the hood.
If you see steam: Stop the hybrid system. Carefully lift the hood after the
steam subsides and then restart the hybrid system.
If you do not see steam: Leave the hybrid system operating and carefully lift the
hood.
Check to see if the cooling fan is operating.
If the fans are operating: Wait until the temperature of the engine (shown on the
instrument cluster) begins to fall and then stop the hybrid
system.
If the fans are not operating: Stop the hybrid system imme diately and call your Toyota
dealer.
The following may indicate that your vehicle is overheating:
● “WATER TEMP” is shown on the multi-information display:
The engine may be overheating.
● “HYBRID SYSTEM OVER HEAT” is shown on the multi-informa-
tion display:
The power control unit may be overheating.
Follow the correction procedure as described below.
STEP1
STEP2
STEP3

390 5-2. Steps to take in an emergency
After the hybrid system has
cooled down sufficiently, check
the engine coolant level and
inspect the radiator core (radia-
tor) for any leaks.
Add engine coolant if necessary.
Water can be used in an emer-
gency if engine coolant is unavail-
able.
(→P. 401)
■ If “HYBRID SYSTEM OVER HEAT” is shown on the multi-infor-
mation display
Stop the vehicle in a safe plac e and turn off the air condition-
ing system.
Leave the hybrid system operating and carefully lift the hood.
Check if the cooling fans are operating.
If the fans are operating: Wait until “HYBRID SYSTEM OVER HEAT” disappears and
then stop the hybrid system.
If the message does not disapp ear, call your Toyota dealer.
If the fans are not operating: Stop the hybrid system immediately and call your local
Toyota dealer.
STEP4
STEP5
STEP1
STEP2
STEP3

5
When trouble arises
391
5-2. Steps to take in an emergency
After the hybrid system has
cooled down, check the power
control unit coolant level and
inspect the cooling system for
leaks.
Add power control unit coolant if
necessary.
Water can be used in an emer-
gency if power control unit cool-
ant is unavailable. (
→P. 401)
Have the vehicle checked at the nearest Toyota dealer as soon as
possible.
STEP4
STEP5
■Overheating
The following symptoms may occur when your vehicle is overheating:
●Hybrid system output decreases.
● Steam is coming from the engine area.

392 5-2. Steps to take in an emergency
CAUTION
■To prevent an accident or injury when inspecting under the hood of
your vehicle
● If steam is seen coming from under the hood, do not open the hood until
the steam has subsided. The engine compartment may be very hot, caus-
ing serious injury such as burns.
● With a hybrid vehicle, there are times when the gasoline engine automati-
cally starts to run or the cooling fans suddenly start to operate. Do not
touch or approach the rotating parts of the belt or fans. Doing so may lead
to fingers, clothes or tools getting caught, resulting in an accidental injury.
● Do not loosen the coolant reservoir cap while the hybrid system and radia-
tor are hot.
Serious injury, such as burns, may result from hot coolant and steam
released under pressure.
NOTICE
■When adding engine/power control unit coolant
Wait until the hybrid system has cooled down before adding engine/power
control unit coolant.
When adding coolant, do so slowly. Adding cool coolant to a hot hybrid sys-
tem too quickly can cause damage to the hybrid system.

397
6-1. Specifications
6
Vehicle specifications
This number is also on the Certi-
fication label on the driver’s side
center pillar.
■ Gasoline engine number and el ectric motor (traction motor)
number
The gasoline engine number and el ectric motor (traction motor) num-
ber are stamped as shown.
Gasoline engine number
Electric motor (traction motor)
number

398 6-1. Specifications
Engine
Fuel
Electric motor (traction motor)
Model2AZ-FXE engine
Type 4 cylinder in-line, 4 cycle, gasoline
Bore and stroke 3.48 × 3.78 in. (88.5 × 96.0 mm)
Displacement 144.1 cu.in. (2362 cm3)
Drive belt tension Automatic adjustment
Valve clearance
(engine cold)
Intake
Exhaust 0.007 ⎯
0.011 in. (0.19 ⎯ 0.29 mm)
0.015 ⎯ 0.019 in. (0.38 ⎯ 0.48 mm)
Fuel type Unleaded gasoline only
Octane rating87 (Research Octane Number 91) or higher
Fuel tank capacity 17.2 gal. (65 L, 14.3 lmp.gal.)
Type Permanent magnet synchronous motor
Maximum output 105 kW
Maximum torque 199 ft•lbf (270 N•m, 27.5 kgf•m)

400 6-1. Specifications
Lubrication system
*: 0W-20 is the oil that provides the optimal level of fuel efficiency.
Oil viscosity
●The 0W portion of the oil viscosity rating indicates the characteristic
of the oil which allows cold startabi lity. Oils with a lower value before
the W allow for easier starting of the engine in cold weather.
● The 20 in 0W-20 indicates the oil visc osity when the oil is at its oper-
ating temperature. An oil with a hi gher viscosity may be better suited
if the vehicle is operated at high speeds, or under extreme load con-
ditions.
Oil capacity
(drain and refill) With filter
Without filter 4.5 qt. (4.3 L, 3.8 Imp.qt.)
4.3 qt. (4.1 L, 3.6 Imp.qt.)
Oil grade
ILSAC multi-grade engine oil
Recommended oil
viscosity Use Toyota approved “Toyota Genuine Motor
Oil” or equivalent to satisfy the grade and vis-
cosity shown below.
Outside temperature
*

401
6-1. Specifications
6
Vehicle specifications
Cooling system
Ignition system
Gasoline engine
Power control
unit
6.6 qt. (6.2 L, 5.5 Imp.qt.)
3.1 qt. (2.9 L, 2.6 Imp.qt.)
Coolant typeUse either of the following.
• “Toyota Super Long Life Coolant”
• Similar high-quality ethylene glycol-based non-silicate, non-amine, non-nitrite, and non-borate coolant with
long-life hybrid organic acid technology
Do not use plain water alone.
Spark plug
Make
Gap DENSO SK20R11
NGK IFR6A11
0.043 in. (1.1 mm)
NOTICE
■
Iridium-tipped spark plugs
Use only iridium-tipped spark plugs. Do not adjust spark plug gap.

406
6-1. Specifications
Fuel information
■Fuel tank opening for unleaded gasoline
To help prevent incorrect fueling, your Toyota has a fuel tank opening that
only accommodates the special nozzle on unleaded fuel pumps.
■ If your engine knocks
●Consult your Toyota dealer.
● You may occasionally notice light knocking for a short time while acceler-
ating or driving uphill. This is normal and there is no need for concern.
■ Gasoline quality
In very few cases, driveability problems may be caused by the brand of gas-
oline you are using. If driveability problems persist, try changing the brand of
gasoline. If this does not correct the problem, consult your Toyota dealer.
■ Gasoline quality standards
●Automotive manufacturers in the U.S., Europe and Japan have devel-
oped a specification for fuel quality called the World-Wide Fuel Charter
(WWFC) that is expected to be applied worldwide.
● The WWFC consists of four categories that are based on required emis-
sion levels. In the U.S., category 4 has been adopted.
● The WWFC improves air quality by lo wering emissions in vehicle fleets,
and improves customer satisfaction through better performance.
You must only use unleaded gasoline in your vehicle.
Unleaded gasoline with an Octane Rating of 87 (Research Octane
Number 91) or higher is required for optimum engine performance.
At minimum, the gasoline you use should meet the specifications
of ASTM D4814 in the U.S.A. and CGSB3.5-M93 in Canada.

407
6-1. Specifications
6
Vehicle specifications
■
Toyota recommends the use of gasoline containing detergent additives
●Toyota recommends the use of gasoline that contains detergent additives
to avoid build-up of engine deposits.
● All gasoline sold in the U.S. contains detergent additives to clean and/or
keep clean intake systems.
■ Toyota recommends the use of cleaner burning gasoline
Cleaner burning gasoline, including reformulated gasoline that contains oxy-
genates such as ethanol or MTBE (Methyl Tertiary Butyl Ether) is available in
many areas.
Toyota recommends the use of cleaner burning gasoline and appropriately
blended reformulated gasoline. These types of gasoline provide excellent
vehicle performance, reduce vehicle emissions and improve air quality.
■ Toyota does not recommend blended gasoline
●Toyota allows the use of oxygenate blended gasoline where the oxygen-
ate content is up to 10% ethanol or 15% MTBE.
● If you use gasohol in your Toyota, be sure that it has an octane rating no
lower than 87.
● Toyota does not recommend the use of gasoline containing methanol.
■ Toyota does not recommend gasoline containing MMT
Some gasoline contains octane enhancing additive called MMT (Methylcy-
clopentadienyl Manganese Tricarbonyl).
Toyota does not recommend the use of gasoline that contains MMT. If fuel
containing MMT is used, your emission control system may be adversely
affected.
The malfunction indicator lamp on the instrument cluster may come on. If
this happens, contact your Toyota dealer for service.