maintenance TOYOTA CELICA 1996 Owners Manual

Your new vehicle is covered by the following Toyota
limited warranties:
For further information, please refer to the separate
Owner 's Guideº, Owner's Manual Supplementº or
Warranty Bookletº.
New vehicle warranty
 Emission control systems warranty
 Others
It is the owner's responsibility to make sure that the
specified maintenance is performed. Part 6 gives de-
tails of these maintenance requirements. Also in-
cluded in Part 6 is general maintenance. For sched-
uled maintenance information, please refer to the
separate Owner's Manual Supplement/Mainte-
nance Scheduleº.
A wide variety of non genuine spare parts and acces-
sories for Toyota vehicles are currently available in the
market. You should know that Toyota does not war-
rant these products and is not responsible either for
their performance, repair or replacement, or for any
damage they may cause to, or adverse effect they
may have on, your Toyota vehicle.
This vehicle should not be modified with non genuine
Toyota products. Modification with non genuine Toyo-
ta products could affect its performance, safety or du-
rability, and may even violate governmental regula-
tions. In addition, damage or performance problems
resulting from the modification may not be covered
under warranty.
The spark ignition system in your Toyota meets all re-
quirements of the Canadian Interference-Causing
Equipment Standard.
Spark ignition system of your Toyota
Accessories, spare parts and modification of your ToyotaNew vehicle warranty
Your responsibility for maintenance
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Publication No. OM20676U
Part No. 01999-20676
Printed in Japan 03- 9603- 02
Quick index

If a service reminder indicator or warning buzzer comes on 53 . . . . .

If your vehicle will not start 123 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

If your engine stalls while driving 126 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

If your vehicle overheats 126, 127 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

If you have a flat tire 128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . .

If your vehicle needs to be towed 134 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tips for driving during break- in period 103 . . . . . . . . . . . . . . . . . . . . . . . . .

How to start the engine 113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .

General maintenance 148 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .

Complete index 197 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . . .
Gas station information
Fuel type:
7A- FE engineÐUNLEADED gasoline, Research Octane Number 91 (Octane
Rating 87) or higher.
5S- FE engineÐUNLEADED gasoline, Research Octane Number 91 (Octane
Rating 87) or higher. For improved vehicle performance, the use of premium
unleaded gasoline with a Research Octane Number of 96 (Octane Rating
91) or higher is recommended.
See page 103 for detailed information.
Fuel tank capacity:
60 L (15.9 gal., 13.2 lmp. gal.)
Engine oil: API SH, ''Energy- Conserving II'' multigrade engine oil or ILSAC multigrade
engine oil is recommended.
See page 162 for detailed information.
Tire information: See pages 166 through 170.
Tire pressure: See page 192.
-7
c
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Part 2Break-in periodFuel
103
INFORMATION
BEFORE DRIVING
YOUR TOYOTA

Break-in period

Fuel

Operation in foreign countries

Three-way catalytic converter

Engine exhaust cautions

Facts about engine oil
consumption

Brake system

Brake pad wear limit indicators

Luggage stowage precautions

Your Toyota's identification

Theft prevention labels

Types of tires
Drive gently and avoid high speeds.
Your vehicle does not need an elaborate
break-in. But following a few simple tips
for the first 1600 km (1000 miles) can add
to the future economy and long life of your
vehicle:

Do not drive over 88 km/h (55 mph).

Run the engine at moderate speed be-
tween 2000 and 4000 rpm.

Avoid full-throttle starts.

Try to avoid hard stops during the first
300 km (200 miles).

Do not drive slowly with the manual
transmission in a high gear.

Do not drive for a long time at any
single speed, either fast or slow.

Do not tow a trailer during the first 800
km (500 miles). FUEL TYPE
Your new vehicle must use only un-
leaded gasoline.
To help prevent gas station mixups, your
Toyota has a new smaller fuel tank open-
ing.
The special nozzle on pumps with un-
leaded fuel will fit it, but the larger stan-
dard nozzle on pumps with leaded gas will
not.
NOTICE
Do not use leaded gasoline. Use of leaded gasoline will cause the
three-way catalytic converter tolose its effectiveness and the emis-sion control system to function im-properly. Also, this can increasemaintenance costs.
OCTANE NUMBER
7A-FE engine: Select Research Octane
Number 91 (Octane Rating 87) or high-
er.
5S-FE engine: Select Research Octane
Number 91 (Octane Rating 87) or high-
er. For improved vehicle performance,
the use of premium unleaded gasoline
with a research Octane Number of 96
(Octane Rating 91) or higher is recom-
mended.
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106
Do not allow the engine to run atidle speed for more than 20 min-
utes.
Avoid racing the engine.
Do not push-start or pull-startyour vehicle.
Do not turn off the ignition whilethe vehicle is moving.
Keep your engine in good running
order. Malfunctions in the engine electrical system, electronic igni-
tion system/distributor ignitionsystem or fuel system couldcause an extremely high three-
way catalytic converter tempera-ture.
If the engine becomes difficult tostart or stalls frequently, take your
vehicle in for a check-up as soon as possible. Remember, your To-
yota dealer knows your vehicleand its three-way catalytic con-verter system best.
To ensure that the three-way cata-
lytic converter and the entireemission control system operate
properly, your vehicle must re-ceive the periodic inspections re-quired by the T oyota Maintenance
Schedule. For scheduled mainte- nance information, refer to the
separate Owner's Manual Sup-plement/Maintenance Scheduleº.
CAUTION!

Avoid inhaling the engine exhaust.
It contains carbon monoxide,
which is a colorless and odorless
gas. It can cause unconsciousness
or even death.

Make sure the exhaust system has
no holes or loose connections. The
system should be checked from
time to time. If you hit something,
or notice a change in the sound of
the exhaust, have the system
checked immediately.

Do not run the engine in a garage or
enclosed area except for the time
needed to drive the vehicle in or
out. The exhaust gases cannot es-
cape, making this a particularly
dangerous situation.

Do not remain for a long time in a
parked vehicle with the engine run-
ning. If it is unavoidable, however,
do so only in an unconfined area
and adjust the heating or cooling
system to force outside air into the
vehicle.

Keep the trunk lid or back door
closed while driving. An open or
unsealed trunk lid or back door
may cause exhaust gases to be
drawn into the vehicle. If you must
drive with the trunk or back door lid
open to accommodate a large ob-
ject, close the windows, open all
the instrument panel vents and
have the heating or cooling system
deliver fresh air into the vehicle by
turning the fan to high speed with
the air intake control lever set at the
outside air position.

To allow proper operation of your
vehicle's ventilation system, keep
the inlet grilles in front of the wind-
shield clear of snow, leaves, or oth-
er obstructions.

If you smell exhaust fumes in the
vehicle, drive with the windows
open and the trunk lid or back door
closed. Have the cause immediate-
ly located and corrected.
Engine exhaust cautions
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107
FUNCTIONS OF ENGINE OIL
Engine oil has the primary functions of lu-
bricating and cooling the inside of the en-
gine, and plays a major role in maintaining
the engine in proper working order.
ENGINE OIL CONSUMPTION
It is normal that an engine should con-
sume some engine oil during normal
engine operation. The causes of oil
consumption in a normal engine are
as follows.

Oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil is
left on the cylinder wall when a piston
moves downwards in the cylinder.
High negative pressure generated
when the vehicle is decelerating sucks
some of this oil into the combustion
chamber. This oil as well as some part
of the oil film left on the cylinder wall is
burned by the high temperature com-
bustion gases during the combustion
process.

Oil is also used to lubricate the stems
of the intake valves. Some of this oil
is sucked into the combustion cham-
ber together with the intake air and is
burned along with the fuel. High tem-
perature exhaust gases also burn the
oil used to lubricate the exhaust valve
stems. The amount of engine oil consumed
depends on the viscosity of the oil, the
quality of the oil and the conditions
the vehicle is driven under.
More oil is consumed by high-speed
driv-
ing and frequent acceleration and decel-
eration.
A new engine consumes more oil, since
its pistons, piston rings and cylinder walls
have not become conditioned.
When judging the amount of oil con-
sumption, note that the oil may be-
come diluted and make it difficult to
judge the true level accurately.
As an example, if a vehicle is used for re-
peated short trips, and consumes a nor-
mal amount of oil, the dipstick may not
show any drop in the oil level at all, even
after 1000 km (600 miles) or more. This
is because the oil is gradually becoming
diluted with the fuel or moisture, making it
appear that the oil level has not changed.
The diluting ingredients evaporate out
when the vehicle is then driven at high
speeds, as on an expressway, making it
appear that oil is excessively consumed
after driving as high speeds. IMPORTANCE OF ENGINE OIL LEVEL
CHECK
One of the most important points in proper
vehicle maintenance is to keep the engine
oil at the optimum level so that oil function
will
not be impaired. Therefore, it is essen-
tial that the oil level be checked regularly.
Toyota recommends that the oil level be
checked every time you refuel the vehicle.
NOTICE
Failure to check the oil level regularly could lead to serious
engine trouble due to insufficientoil.
For detailed information on the oil level
check, see Checking the engine oil levelº
in Chapter 7-2.
Facts about engine oil
consumption
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11 8
BRAKES AND SAFETY CHAINS

Toyota recommends trailers with
brakes that conform to any applica-
ble federal and state/provincial reg-
ulations.

A safety chain must always be used
between the towing vehicle and the
trailer. Leave sufficient slack in the
chain for turns. The chain should
cross under the trailer tongue to
prevent the tongue from dropping
to the ground in case it becomes
damaged or separated. For correct
safety chain procedures, follow the
hitch or trailer manufacturer's rec-
ommendations.
CAUTION

If the total trailer weight exceeds
453 kg (1000 lb.), trailer brakes are
required.

Never tap into your vehicle's hy-
draulic system as it would lower its
braking effectiveness.

Never tow a trailer without using a
safety chain securely attached to
both the trailer and the vehicle. If
damage occurs to the coupling
unit or hitch ball, there is danger of
the trailer wandering over into
another lane.!
TIRES

Ensure that your vehicle's tires are
properly inflated. See Chapter 7-2 for
instructions.

The trailer tires should be inflated to
the pressure recommended by the
trailer manufacturer in respect to the
total trailer weight.
TRAILER LIGHTS

Trailer lights must comply with federal,
state/provincial and local regulations.
See your local recreational vehicle
dealer or rental agency for the correct
type of wiring and relays for your trail-
er. Check for correct operation of the
turn signals and stop lights each time
you hitch up. Direct splicing may dam-
age your vehicle's electrical system
and cause a malfunction of your lights.
BREAK-IN SCHEDULE

Toyota recommends that you do not
tow a trailer with a new vehicle or a ve-
hicle with any new power train compo-
nent (engine, transmission, differen-
tial, wheel bearing, etc.) for the first
800 km (500 miles) of driving. MAINTENANCE


If you tow a trailer, your vehicle will re-
quire more frequent maintenance due
to the additional load. For this informa-
tion, please refer to the scheduled
maintenance information in the Own-
er 's Manual Supplement/Maintenance
Scheduleº.

Retighten all fixing bolts of the towing
ball and bracket after approximately
1000 km (600 miles) of trailer driving.
PRE-T OWING SAFETY CHECK

Check that your vehicle remains level
when a loaded or unloaded trailer is
hitched. Do not drive if the vehicle has
an abnormal nose-up or nose-down
condition, and check for improper
tongue load, overload, worn suspen-
sion or other possible causes.

Make sure the trailer cargo is securely
loaded so that it can not shift.

Check that your rear view mirrors con-
form to any applicable federal, state/
provincial or local regulation. If not,
install the rear view mirrors required
for towing purpose.
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121

Avoid continuous speeding up and
slowing down. Stop-and-go driving
wastes fuel.

Avoid unnecessary stopping and
braking. Maintain a steady pace. Try
to time the traffic signals so you only
need to stop as little as possible or take
advantage of through streets to avoid
traffic lights. Keep a proper distance
from other vehicles to avoid sudden
braking. This will also reduce wear on
your brakes.

Avoid heavy traffic or traffic jams
whenever possible.

Do not rest your foot on the clutch
or brake pedal. This causes needless
wear, overheating and poor fuel econ-
omy.

Maintain a moderate speed on
highways. The faster you drive, the
greater the fuel consumption. By re-
ducing your speed, you will cut down
on fuel consumption.

Keep the front wheels in proper
alignment. Avoid hitting the curb and
slow down on rough roads. Improper
alignment not only causes faster tire
wear but also puts an extra load on the
engine, which, in turn, wastes fuel.

Keep the bottom of your vehicle
free from mud, etc. This not only
lessens weight but also helps prevent
corrosion.

Keep your vehicle tuned-up and in
top shape. A dirty air cleaner, improp-
er valve clearance, dirty plugs, dirty oil
and grease, brakes not adjusted, etc.
all lower engine performance and con-
tribute to poor fuel economy. For lon-
ger life of all parts and lower operating
costs, keep all maintenance work on
schedule, and if you often drive under
severe conditions, see that your ve-
hicle receives more frequent mainte-
nance (For scheduled maintenance in-
formation, please refer to the separate
Owner 's Manual Supplement/Main-
tenance Scheduleº).
CAUTION
Never turn off the engine to coast
down hills. Your power steering and
brake booster will not function with-
out the engine running. Also, the
emission control system operates
properly only when the engine is
running.!
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Part 6Maintenance requirements147
VEHICLE
MAINTENANCE AND
CARE

Maintenance requirements

General maintenance

Does your vehicle need
repairing?
For scheduled maintenance
information, please refer to the
separate Owner's Manual
Supplement/Maintenance
Scheduleº.
Your Toyota vehicle has been designed to
for fewer maintenance requirements with
longer service intervals to save both your
time and money. However, each regular
maintenance, as well as day-to-day
care, is more important than ever before
to ensure smooth, and trouble-free, safe,
and economical drivings.
It is the owner's responsibility to make
sure the specified maintenance, including
general maintenance service, is per-
formed. Note that both the new vehicle
and emission control system warranties
specify that proper maintenance and care
must be performed. See Owner's Guide,
Owner 's Manual Supplement or W arranty
Booklet for complete warranty informa-
tion.
General maintenance
General maintenance items are those
day-to-day care practices that are impor-
tant to your vehicle for proper operation.
It is the owner's responsibility to ensure
that the general maintenance items are
performed regularly.
These checks or inspections can be done
either by yourself or a qualified technician,
or if you prefer, your Toyota dealer will be
pleased to do them at a nominal cost. Scheduled maintenance
The scheduled maintenance items listed
in the Owner's Manual Supplement/
Maintenance Scheduleº are those re-
quired to be serviced at regular intervals.
For details of your maintenance schedule,
read the separate ºOwner's Manual Sup-
plement/Maintenance Scheduleº.
It is recommended that any replace-
ment parts used for maintenance or
for the repair of the emission control
system be Toyota supplied.
The owner may elect to use non-Toyo-
ta supplied parts for replacement pur-
poses without invalidating the emis-
sion
control system warranty. Howev-
er, use of replacement parts which are
not of equivalent quality may impair
the effectiveness of the emission con-
trol systems.
You may also elect to have mainte-
nance, replacement, or repair of the
emission control devices and system
performed by any automotive repair
establishment or individual without
invalidating this warranty. See Own-
er's Guide, Owner's Manual Supple-
ment or Warranty Booklet for complete
warranty information.
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148
Where to go for service?
Toyota technicians are well-trained spe-
cialists and are kept up to date with the lat-
est service information through technical
bulletins, service tips, and in-dealership
training programs. They learn to work on
Toyotas before they work on your vehicle,
rather than while they are working on it.
You can be confident that your Toyota
dealer's service department performs the
best job to meet the maintenance require-
ments on your vehicleÐreliably and eco-
nomically.
Your copy of the repair order is proof that
all required maintenance has been per-
formed for warranty coverage. And if any
problems should arise with your vehicle
while under warranty, your Toyota dealer
will promptly take care of it. Again, be sure
to keep a copy of the repair order for any
service performed on your Toyota.
What about do-it-yourself mainte-
nance?
Many of the maintenance items are easy
to do yourself if you have a little mechani-
cal ability and a few basic automotive
tools. Simple instructions for how to per-
form them are presented in Part 7. If you are a skilled do-it-yourself me-
chanic, the Toyota service manuals are
recommended. Please be aware that do-
it-yourself maintenance can affect your
warranty coverage. See Owner's Guide,
Owner 's
Manual Supplement or W arranty
Booklet for the details. Listed
below are the general maintenance
items that should be performed as fre-
quently as specified. In addition to check-
ing the items listed, if you notice any un-
usual noise, smell or vibration, you should
investigate the cause or take your vehicle
to your T oyota dealer or a qualified service
shop immediately. It is recommended
that any problem you notice be brought to
the attention of your dealer or the qualified
service shop for their advice.
Make these checks only where
adequate ventilation can be ob-
tained if you run the engine. CAUTION
!
OUTSIDE THE VEHICLE
Items listed below should be per-
formed from time to time, unless
otherwise specified.
Tire pressure
Check the pressure with a gauge every
two weeks, or at least once a month. See
Chapter 7-2 for additional information.
General maintenance
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Part 7
153
DO-IT-YOURSELF
MAINTENANCEÐ
Chapter 7-1
Introduction
Engine compartment overview
 Fuse locations
 Do-it-yourself service
precautions
 Parts and tools
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