spark TOYOTA COROLLA 2000 Owners Manual

2000 Corolla(U)
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Spark ignition system of
your Toyota
The spark ignition system in your Toyota meets all re-
quirements of the Canadian Interference- Causing Equip-
ment Standard.
Installation of a mobile
two- way radio system
As the installation of a mobile two- way radio system in
your vehicle could affect electronic systems such as
multiport fuel injection system/sequential multiport fuel
injection system, cruise control system, anti- lock brake
system, SRS airbag system and seat belt pretensioner
system, be sure to check with your Toyota dealer for
precautionary measures or special instructions regarding
installation.
Scrapping of your Toyota
The SRS airbag and seat belt pretensioner devices in
your Toyota contain explosive chemicals. If the vehicle
is scrapped with the airbags and pretensioners left as
they are, it may cause an accident such as fire. Be
sure to have the systems of the SRS airbag and seat
belt pretensioner removed and disposed of by a qualified
service shop or by your Toyota dealer before you dis-
pose of your vehicle.
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INFORMATION BEFORE DRIVING YOUR
TOYOTA
Break- in period144 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel144 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system146 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation in foreign countries146 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three- way catalytic converter146 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine exhaust cautions147 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Facts about engine oil consumptio148 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Iridium- tipped spark plugs149 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system149 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pad wear limit indicators152 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage stowage precautions153 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Your Toyota's identification153 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theft prevention labels154 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension and chassis155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types of tires155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2
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The diluting ingredients evaporate out
when the vehicle is then driven at high
speeds, as on an express way, making it
appear that oil is excessively consumed
after driving at high speeds.
IMPORTANCE OF ENGINE OIL LEVEL
CHECK
One of the most important points in prop-
er vehicle maintenance is to keep the en-
gine oil at the optimum level so that oil
function will not be impaired. Therefore, it
is essential that the oil level be checked
regularly. Toyota recommends that the oil
level be checked every time you refuel
the vehicle.
NOTICE
Failure to check the oil level regularly
could lead to serious engine trouble
due to insufficient oil.
For detailed information on oil level check,
see Checking the engine oil levelº in Sec-
tion 7- 2.
Iridium- tipped spark plugs
Your engine is fitted with iridium- tipped
spark plugs.
NOTICE
Use only iridium- tipped spark plugs
and do not adjust gaps for your en-
gine performance and smooth drive-
ability.
Brake system
The tandem master cylinder brake system
is a hydraulic system with two separate
sub- systems. If either sub- system should
fail, the other will still work. However, the
pedal will be harder to press, and your
stopping distance will be longer. Also, the
brake system warning light may come on.
CAUTION
Do not drive your vehicle with only a
single brake system. Have your
brakes fixed immediately.
BRAKE BOOSTER
The brake booster uses engine vacuum to
power- assist the brakes. If the engine
should quit while you are driving, you can
bring the vehicle to a stop with normal
pedal pressure. There is enough reserved
vacuum for one or two stopsÐbut no
more!
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Before making these checks, make sure
you have followed the correct starting pro-
cedure given in How to start the engineº
in Section 3 and that you have sufficient
fuel.
If the engine is not turning over or is
turning over too slowlyÐ
1. Check that the battery terminals are
tight and clean.
2. If the battery terminals are O.K., switch
on the interior light.
3. If the light is out, dim or goes out
when the starter is cranked, the battery
is discharged. You may try jump start-
ing. See (c) Jump startingº for further
instructions.
If the light is O.K., but the engine still will
not start, it needs adjustment or repair.
Call a Toyota dealer or qualified repair
shop.
NOTICE
Do not pull- or push- start the ve-
hicle. It may damage the vehicle or
cause a collision when the engine
starts. Also the three- way catalytic
converter may overheat and become a
fire hazard.
If the engine turns over at its normal
speed but will not startÐ
1. Turn the ignition key to ACCº or
LOCKº and try starting the engine
again.
2. If the engine does not start, check that
all the push- on connectors are tight.
(For example, connectors at the spark
plugs, ignition coil and/or distributor)
3. If the connectors are O.K., the engine
may be flooded because of repeated
cranking. See (b) Starting a flooded
engineº for further instructions.
(b) Starting a flooded engine
If the engine will not start, your engine
may be flooded because of repeated
cranking.
If this happens, turn the key to STARTº
with the accelerator pedal held down.
Keep the key and accelerator pedal in this
way for 15 seconds and release them.
Then try starting the engine with your foot
off the accelerator pedal.
If the engine does not start after 15 sec-
onds of cranking, release the key, wait a
few minutes and try again.
If the engine still will not start, it needs
adjustment or repair. Call a Toyota dealer
or qualified repair shop for assistance.
NOTICE
Do not crank for more than 30 se-
conds at a time. This may overheat
the starter and wiring systems.
If your vehicle will not startÐ
(a) Simple checks
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(c) Jump starting
To avoid serious personal injury and
damage to your vehicle which might re-
sult from battery explosion, acid burns,
electrical burns, or damaged electronic
components, these instructions must be
followed precisely.
If you are unsure about how to follow this
procedure, we strongly recommend that
you seek the help of a competent me-
chanic or towing service.
CAUTION

Batteries contain sulfuric acid
which is poisonous and corrosive.
Wear protective safety glasses when
jump starting, and avoid spilling
acid on your skin, clothing, or ve-
hicle.

If you should accidentally get acid
on yourself or in your eyes, remove
any contaminated clothing and flush
the affected area with water imme-
diately. Then get immediate medical
attention. If possible, continue to
apply water with a sponge or cloth
while en route to the medical office.

The gas normally produced by a
battery will explode if a flame or
spark is brought near. Use only
standardized jumper cables and do
not smoke or light a match while
jump starting.
NOTICE
The battery used for boosting must
be 12 V. Do not jump start unless you
are sure that the booster battery is
correct.
JUMP STARTING PROCEDURE
1. If the booster battery is installed in
another vehicle, make sure the vehicles
are not touching. Turn off all unneces-
sary lights and accessories.
2. If required, remove all the vent plugs
from the booster and discharged batter-
ies. Lay a cloth over the open vents
on the batteries. (This helps reduce the
explosion hazard, personal injuries and
burns.)
3. If the engine in the vehicle with the
booster battery is not running, start it
and let it run for a few minutes. During
jump starting, run the engine at about
2000 rpm with the accelerator pedal
lightly depressed.
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Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.15Ð0.25 (0.006Ð0.010)
Exhaust 0.25Ð0.35 (0.010Ð0.014)
Spark plug type:
DENSO SK16R11
NGK IFR5A11
Spark plug gap, mm(in.):
1.1 (0.043)ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
Oil grade:
API grade SJ, Energy- Conservingº or
ILSAC multigrade engine oil is recom-
mended.
Recommended oil viscosity (SAE):COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission
5.8 (6.1, 5.1)
Automatic transmission
5.7 (6.0, 5.0)
Coolant type:
TOYOTA Long Life Coolantº or equiva-
lent
With ethylene- glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
* at 20
C (68
F):
12.6- 12.8 V Fully charged
12.2- 12.4 V Half charged
11.8- 12.0 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the
lights turned off
Charging rates:
5A max.
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Fuel tank cap
1. To open the fuel filler door, pull the
lever up.
When refueling, turn off the engine.
CAUTION

Do not smoke, cause sparks or al-
low open flames when refueling.
The fumes are flammable.

When opening the cap, do not re-
move the cap quickly. In hot weath-
er, fuel under pressure could cause
injury by spraying out of the filler
neck if the cap is suddenly re-
moved.
2. To remove the fuel tank cap, turn
the cap slowly counterclockwise,
then pause slightly before removing
it. After removing the cap, hang it
on the cap hanger.
It is not unusual to hear a slight swoosh
when the cap is opened. When installing,
turn the cap clockwise till you hear a
click.
If the cap is not tightened securely, the
malfunction indicator lamp comes on.
Make sure the cap is tightened securely.The indicator lamp goes off after driving
several times. If the indicator lamp does
not go off, contact your Toyota dealer as
soon as possible.
CAUTION

Make sure the cap is tightened se-
curely to prevent fuel spillage in
case of an accident.

Use only a genuine Toyota fuel tank
cap for replacement. It has a built-
in check valve to reduce fuel tank
vacuum.
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If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this section.
You should be aware that improper or in-
complete servicing may result in operating
problems.
Performing do- it- yourself maintenance
during the warranty period may affect your
warranty coverage. Read the separate
Toyota Warranty statement for details and
suggestions.
This section gives instructions only for
those items that are relatively easy for an
owner to perform. As explained in Section
6, there are still a number of items that
must be done by a qualified technician
with special tools.
For information on tools and parts for do-
it- yourself maintenance, see Parts and
toolsº.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:CAUTION

When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)

Right after driving, the engine
compartmentÐthe engine, radiator,
exhaust manifold and spark plug
boots, etc.Ðwill be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.

If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.

Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.

Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.

Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.

Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.

Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.

Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.

Do not leave used oil within the
reach of children.
Do- it- yourself service
precautions
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Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
NOTICE

Remember that battery and ignition
cables carry high currents or volt-
ages. Be careful of accidentally
causing a short circuit.

Add only demineralized or distilled
water to fill the radiator. And if you
spill some of the coolant, be sure
to wash off with water to prevent it
from damaging the parts or paint.

Do not allow dirt or anything else
to fall through the spark plugholes.

Use only spark plugs of the speci-
fied type. Using other types will
cause engine damage, loss of per-
formance or radio noise.

Do not reuse iridium- tipped spark
plugs by cleaning or regapping.

Do not overfill automatic transmis-
sion fluid, or the transmission
could be damaged.

Do not drive with the air cleaner
filter removed, or excessive engine
wear could result. Also backfiring
could cause a fire in the engine
compartment.

Be careful not to scratch the glass
surface with the wiper frame.

When closing the engine hood,
check to see that you have not for-
gotten any tools, rags, etc.
Parts and tools
Here is a list of parts and tools you will
need on performing do- it- yourself mainte-
nance. Remember all Toyota parts are de-
signed in metric sizes, so your tools must
be metric.
Checking the engine oil level
Parts (if level is low):

Engine oil API grade SJ,
Energy- Conservingº or ILSAC
multigrade having viscosity proper for
your climate
Tools:

Rag or paper towel

Funnel (only for adding oil)
Checking the engine coolant level
Parts (if level is low):

TOYOTA Long Life Coolantº or equiva-
lent
See Section 7- 2 for details about cool-
ant type selection.

Demineralized or distilled water
Tools:

Funnel (only for adding coolant)
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CAUTION
BATTERY PRECAUTIONS
The battery produces flammable and
explosive hydrogen gas.

Do not cause a spark from the bat-
tery with tools.

Do not smoke or light a match near
the battery.
The electrolyte contains poisonous
and corrosive sulfuric acid.

Avoid contact with eyes, skin or
clothes.

Never ingest electrolyte.

Wear protective safety glasses when
working near the battery.

Keep children away from the bat-
tery.
EMERGENCY MEASURES

If electrolyte gets in your eyes,
flush your eyes with clean water
immediately and get immediate
medical attention. If possible, con-
tinue to apply water with a sponge
or cloth while en route to the medi-
cal office.

If electrolyte gets on your skin,
thoroughly wash the contact area. If
you feel pain or burning, get medi-
cal attention immediately.

If electrolyte gets on your clothes,
there is a possibility of its soaking
through to your skin, so immediate-
ly take off the exposed clothing and
follow the procedure above, if nec-
essary.

If you accidentally swallow electro-
lyte, drink a large quantity of water
or milk. Follow with milk of magne-
sia, beaten raw egg or vegetable
oil. Then go immediately for emer-
gency help.
ÐChecking battery exterior
TerminalsGround cable
Hold- down
clamp
Check the battery for corroded or loose
terminal connections, cracks, or loose
hold- down clamp.
a. If the battery is corroded, wash it off
with a solution of warm water and bak-
ing soda. Coat the outside of the termi-
nals with grease to prevent further cor-
rosion.
b. If the terminal connections are loose,
tighten their clamp nutsÐbut do not
overtighten.
c. Tighten the hold- down clamp only
enough to keep the battery firmly in
place. Overtightening may damage the
battery case.
Checking battery conditionÐ
ÐPrecautions
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