TOYOTA COROLLA 2001 Repair Manual

'01 Corolla U (L/O 0005)
2002001MY_COROLLA_U (OM12720U)
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'01 Corolla U (L/O 0005)
2332001MY_COROLLA_U (OM12720U)
SPECIFICATIONS
Dimensions and weight234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service specifications235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires237 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses237 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8
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'01 Corolla U (L/O 0005)
2342001MY_COROLLA_U (OM12720U)
Dimensions and weight
Overall length mm (in): 4420 (174.0)
Overall width mm (in): 1695 (66.7)
Overall height mm (in): 1385 (54.5)
*
Wheelbase mm (in): 2465 (97.0)
Front tread mm (in): 1460 (57.5)
Rear tread mm (in): 1450 (57.1)
Vehicle capacity weight
(occupants+luggage) kg(lb): 385 (850)
*: Unladen vehicle
Engine
Model:
1ZZ±FE
Type:
4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
79.0
91.5 (3.11
3.60)
Displacement, cm
3 (cu. in.):
1794 (109.5)
Fuel
Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.):
50 (13.2, 11.0)
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'01 Corolla U (L/O 0005)
2352001MY_COROLLA_U (OM12720U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.15Ð0.25 (0.006Ð0.010)
Exhaust 0.25Ð0.35 (0.010Ð0.014)
Spark plug type:
DENSO SK16R11
NGK IFR5A11
Spark plug gap, mm(in.):
1.1 (0.043)ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
Oil grade:
API grade SJ, ªEnergy±Conservingº or
ILSAC multigrade engine oil is recom-
mended.
Recommended oil viscosity (SAE):
5W-30 Preferred
Temperature range anticipated before
next oil change
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission
5.8 (6.1, 5.1)
Automatic transmission
5.7 (6.0, 5.0)
Coolant type:
ªTOYOTA Long Life Coolantº or equiva-
lent
With ethylene±glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
* at 20
C (68
F):
12.6Ð12.8 V Fully charged
12.2Ð12.4 V Half charged
11.8Ð12.0 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the
lights turned off
Charging rates:
5 A max.
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'01 Corolla U (L/O 0005)
2362001MY_COROLLA_U (OM12720U)
CLUTCH
Pedal free play, mm (in.):
5Ð15 (0.2Ð0.6)
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
1.9 (2.0, 1.7)
Oil type:
Gear oil API GL±4 or GL±5
Recommended oil viscosity:
SAE 75W±90
AUTOMATIC TRANSAXLE
Automatic transmission
Fluid capacity (drain and refill), L (qt.,
Imp. qt.):
4±speed type
Up to 3.1 (3.3, 2.7)
3±speed type
Up to 2.5 (2.6, 2.2)
Fluid type:
Automatic transmission fluid D±ll or
DEXRONIII (DEXRONII)Differential (3±speed type only)
Fluid capacity L (qt., Imp. qt.):
1.4 (1.5, 1.2)
Fluid type:
Automatic transmission fluid D±II or
DEXRONIII (DEXRONII)
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
Vehicles with anti±lock brake system
90 (3.5)
Vehicles without anti±lock brake system
85 (3.3)
Pedal free play, mm (in.):
1Ð6 (0.04Ð0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf):
4Ð7 clicks
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONII
or III
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'01 Corolla U (L/O 0005)
2372001MY_COROLLA_U (OM12720U)
Tires
Tire size:
Compact spare tire
T115/70D14
T125/70D14
Except compact spare tire
P175/65SR14
P185/65SR14
Tire pressure, kPa (kgf/cm
2 or bar, psi):
Compact spare tire
420 (4.2, 60)
Except compact spare tire
210 (2.1, 30)
Wheel size:
Compact spare tire
14
4T
Except compact Spare tire
14
5.5JJ
Wheel nut torque, N´m (kgf´m, ft´lbf):
102.9 (10.5, 76)
NOTE: For a complete information on
tires (e.g. replacing tires or re-
placing wheels), see ªChecking
tire pressureº through ªAluminum
wheel precautionsº in Section 7±2.
Fuses
Engine compartment
Fuses (type A)
1. A/C 7.5 A: Air conditioning system,
electric cooling fan
2. SPARE 5 A: Spare fuse
3. SPARE 10 A: Spare fuse
4. SPARE 15 A: Spare fuse
5. DOME 15 A: Car audio system, interior
light, personal light, trunk light, clock,
daytime running light system
6. HAZARD 10 A: Turn signal lights,
emergency flashers
Engine compartment
7. AM2 15 A: Starter system, ªSTº and
ªIGNº fuses
8. HEAD (LH) or HEAD (LH±UPR) 15 A:
Left±hand headlight (high beam)
9. ALT±S 5 A: Charging system
10. HEAD (RH) or HEAD (RH±UPR) 15 A:
Right±hand headlight (high beam)
11. EFI or F±HTR 15 A: Multiport fuel in-
jection system/sequential multiport fuel
injection system
12. HORN 10 A: Horn
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'01 Corolla U (L/O 0005)
2382001MY_COROLLA_U (OM12720U)
Engine compartment
13. DRL 7.5 A: Daytime running light sys-
tem
14. HEAD RH±LWR 10 A: Right±hand
headlight (low beam)
15. HEAD LH±LWR 10 A: Left±hand head-
light (low beam)
16. CDS 30 A: Electric cooling fan
17. TURN 7.5 A: Turn signal lights, emer-
gency flashers
18. GAUGE 10 A: Gauge and meters,
buck±up lights, air conditioning system,
power windows, rear window defogger,
power door lock system
Instrument panel
19. WIP 20 A: Windshield wipers and
washer
20. DEF I±UP/M±HTR 10 A: Rear window
defogger, multiport fuel injection sys-
tem/sequential multiport fuel injection
system
21. ECU±IG 10 A: Starting system, electric
cooling fan, automatic transmission
shift lock system, anti±lock brake sys-
tem, cruise control system
22. IGN 7.5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, charging system, SRS airbag
system, seat belt pretensioners23. STOP 15 A: Stop lights, high mounted
stoplight, anti±lock brake system, auto-
matic transmission shift lock system,
cruise control system, multiport fuel in-
jection system/sequential multiport fuel
injection system
24. TAIL 15 A: Tail lights, gauges and me-
ters, instrument panel light control, cig-
arette lighter, clock, car audio system,
rear window defogger, license plate
lights, electronically controlled automat-
ic transmission system, multiport fuel
injection system/sequential multiport
fuel injection system, air conditioning
system, emergency flashers
25. OBD 7.5 A: On±board diagnosis sys-
tem
26. ECU±B 7.5 A: SRS airbag system,
seat belt pretensioners
27. ST 5 A: Starter system, multiport fuel
injection system/sequential multiport
fuel injection system
28. D/L 30 A: Power door lock system
29. FOG 15 A: Front fog lights
30. S±HTR 15 A: No circuit
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'01 Corolla U (L/O 0005)
2392001MY_COROLLA_U (OM12720U)
31. CIG 15 A: Car audio system, clock,
cigarette lighter, power rear view mir-
rors, SRS airbag system, seat belt pre-
tensioners, automatic transmission shift
lock system
Fuses (type B)
32. HTR 50 A: Air conditioning system,
ªA/Cº fuse
33. MAIN 40 A: Starter system, ªHEAD
(LH) or HEAD (LH±UPR)º, ªHEAD (RH)
or HEAD (RH±UPR)º, ªHEAD LH±LWRº,
ªHEAD RH±LWRº and ªDRLº fuses
34. RDI 30 A: Electric cooling fan
35. AM1 50 A: ªCIGº, ªTURNº, ªGAUGEº,
ªECU±IGº and ªWIPº fuses
36. DEF 40 A: Rear window defogger,
ªDEF I±UP/M±HTRº fuse
37. POWER 30 A: Power windows, electric
moon roof
Fuses (type C)
38. FL ABS 50 A: Anti±lock brake system
39. FL ALT 100 A: ªRDIº, ªCDSº, ªAM1º,
ªPOWERº, ªD/Lº, ªTAILº, ªOBDº, ªFOGº,
ªECU±Bº, ªSTOPº and ªDEFº, ªHTRº
fuses
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'01 Corolla U (L/O 0005)
2402001MY_COROLLA_U (OM12720U)
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'01 Corolla U (L/O 0005)
2412001MY_COROLLA_U (OM12720U)
REPORTING SAFETY DEFECTS FOR U.S.
OWNERS AND UNIFORM TIRE QUALITY
GRADING
Reporting safety defects for U.S. owners242 . . . . . . . . . . . . . . . . . . . . . .
Uniform tire quality grading242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 9
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