TOYOTA HIGHLANDER 2005 XU20 / 1.G Service Manual

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2005 HIGHLANDER from Nov. ’04 Prod. (OM48570U)
CAUTION
Keep the back door closed while driv-
ing. This not only keeps the luggage
from being thrown out but also pre-
vents exhaust gases from entering
the vehicle.
To open the hood:
1. Pull the hood lock release lever. The hood will spring up slightly.
CAUTION
Before driving, be sure that the hood
is closed and securely locked. Other-
wise, the hood may open unexpected-
ly while driving and an accident may
occur.
2. In front of the vehicle, pull up theauxiliary catch l ever and lift the
hood.
Hood

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2005 HIGHLANDER from Nov. ’04 Prod. (OM48570U)
3. Hold the hood open by inserting the
support rod into the slot.
Before closing the hood, check to see that
you have not forgotten any tools, rags,
etc. and return the support rod to its
clip—this prevents rattles. Then lower the
hood and make sure it locks into place.
If necessary, press down gently on the
front edge to lock it.
CAUTION
After inserting the support rod into
the slot, make sure the rod supports
the hood securely from falling down
on to your head or body.
To deter vehicle theft, the system is
designed to sound an alarm if any of
the side doors, back door or hood is
forcibly unlocked or the battery termi-
nal is disconnected and then recon-
nected when the system is set.
The alarm blows the horn intermittently
and flashes the headlights, tail lights and
turn signal lights, and turns on the interior
light.SETTING THE SYSTEM 1. Turn the ignition key to the “LOCK” position and remove it.
The indicator light will start flashing when
the key is removed from the ignition
switch. (See “Engine immobilizer system”
on page 17 in this Section for details.)
2. Have all passengers get out of the vehicle.
3. Close and lock all the side doors, back door and hood.
The indicator light will remain on when all
the side doors, back door and hood are
closed and locked.
Theft deterrent system

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2005 HIGHLANDER from Nov. ’04 Prod. (OM48570U)
The system will automatically be set after
30 seconds. When the system is set, the
indicator light will start flashing again.
4. After making sure the indicator light starts flashing, you may leave the ve-
hicle.
Never leave anyone in the vehicle when
you set the system, because unlocking
from the inside will activate the system.
Canceling the system
The system will cancel within 30 seconds
before the system is set automatically un-
der any of the following conditions:
Any of the side doors, back door or
hood is opened.
Any of the side doors or back door is
unlocked.
The key is inserted into the ignition.
The battery terminal is reconnected.
If the tail lights come on for 2 seconds,
the theft deterrent system has been
alarmed. Check to see if there is any
abnormality with your vehicle. WHEN THE SYSTEM IS SET
Activating the system
The system will sound the alarm under
the following conditions:
If any of the side doors and back door
is unlocked or opened without the key
or wireless remote control transmitter,
or if the hood is forcibly opened.
If the battery terminal is disconnected
and then reconnected.
If the ignition is hot
−wired.
The indicator light will come on when the
system is activated.
If any of the side doors and back door is
unlocked without the key or wireless re-
mote control transmitter and the key is
not in the ignition switch, all the side
doors and back door will be automatically
locked again.
After about 1 minute, the alarm will auto-
matically stop and the indicator light will
start flashing again. Reactivating the alarm
Once set, the system automatically resets
the alarm after the alarm stops.
The alarm will activate again under the
same circumstances described in
“Activating the system”.
Stopping the alarm
The alarm will be stopped by the following
conditions:
Turn the ignition key from the “LOCK”
to “ON” position.
Unlock any of the side doors or back
door with the key or wireless remote
control transmitter.
If the battery becomes discharged due
to the vehicle being unused for a long
time, etc., when the battery is recharged
or replaced, the system will give the
alarm. If this happens, immediately unlock
any of the side doors or back door with
the key or the wireless remote control
transmitter, and the alarm will stop.

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2005 HIGHLANDER from Nov. ’04 Prod. (OM48570U)
TESTING THE SYSTEM
1. Open all the windows.
2. Set the system as described above. The side doors and back door should
be locked with the key or wireless re-
mote control transmitter. Be sure to
wait until the indicator light starts flash-
ing.
3. Unlock any door from the inside. The system s hould activate the alarm.
4. Stop the alarm as described above.
5. Repeat this operation for the other doors and hood. When testing the
hood, also check that the system is
activated when the battery terminal is
disconnected and then reconnected.
If the system does not work properly,
have it checked by your Toyota dealer.
This indicates that the fuel filler door
is on the left side of your vehicle.1. To open the fuel filler door, pull the lever up.
When refueling, turn off the engine.
CAUTION
Do not smoke, cause sparks or al-
low open flames when refueling.
The fumes are flammable.
When opening the cap, do not re-
move the cap quickly. In hot weath-
er, fuel under pressure could cause
injury by spraying out of the filler
neck if the cap is suddenly re-
moved.
Fuel tank cap

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2005 HIGHLANDER from Nov. ’04 Prod. (OM48570U)
2. To remove the fuel tank cap, turn
the cap counterclockwise by 90 de-
grees (to the pressure point 1), and
then turn it an additional 30 degrees
(to point 2). Pause slightly before
removing it.
It is not unusual to hear a slight swoosh
when the cap is opened.3. The removed cap can be stored on the back side of the fuel filler door.
Position the cap so that the hooks point
to the left and right, and set it in the
receptacle on the back side of the door. When installing the cap, turn the cap
clockwise until you hear a click. When
you hear the click, the cap is fully
closed.
If the cap is not installed securely, the
malfunction indicator lamp comes on.
Make sure the cap is tightened securely.
The indicator lamp goes off after driving
several times. If the indicator lamp does
not go off, contact your Toyota dealer as
soon as possible.
CAUTION
Make sure the cap is installed se-
curely to prevent fuel sp
illage in
the event of an accident.
Use only a genuine Toyota fuel tank
cap for replacement. It is designed
to regulate fuel tank pressure.
NOTICE
To prevent damage to the cap, apply
force only in the turning direction to
the cap. Do not pull or pry it.

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2005 HIGHLANDER from Nov. ’04 Prod. (OM48570U)
Sliding operation
Tilting operation
To operate the moon roof, use the
switch between the personal lights.
The moon roof works when the ignition
switch is in the “ON” position.
The sun shade can be opened or closed
by hand.
Sliding operation—
To open: Push the switch toward the
“SLIDE OPEN” side.
The roof will open and stop partway 45
mm (1.8 in.) from the fully opened posi-
tion. When you push the switch toward
the “SLIDE OPEN” side again, the moon
roof will open fully. To stop the roof part-
way, push the switch toward either the
“SLIDE OPEN” or “TILT UP” side quickly
while the roof is moving.
As driving with the moon roof opened fully
will cause wind throbs, we recommend
you to drive with the moon roof partway
45 mm (1.8 in.) from the fully opened
position.
When you quickly push and release the
switch, the moon roof will open while the
switch is depressed and stop when re-
leased.
The sun shade will be opened together
with the roof. To close: Push the switch toward the
“TILT UP” side.
The roof will fully close automatically. To
stop the roof partway, push the switch
toward either the “SLIDE OPEN” or “TILT
UP” side quickly.
When you quickly push and release the
switch, the moon roof will close while the
switch is depressed and stop when re-
leased.
Tilting operation—
To tilt up: Push the switch toward the
“TILT UP” side.
The roof will fully tilt up automatically. To
stop the roof partway, push the switch
toward either the “SLIDE OPEN” or “TILT
UP” side quickly.
When you quickly push and release the
switch, the moon roof will tilt up while the
switch is depressed and stop when re-
leased.
To tilt down: Push the switch toward the
“SLIDE OPEN” side.
The roof will fully tilt down automatically.
To stop the roof partway, push the switch
toward either the “SLIDE OPEN” or “TILT
UP” side quickly.
Electric moon roof

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2005 HIGHLANDER from Nov. ’04 Prod. (OM48570U)
When you quickly push and release the
switch, the moon roof will tilt down while
the switch is depressed and stop when
released.
Key off operation: If all the side doors
and back door are closed, it works for 43
seconds even after the ignition switch is
turned off. It stops working when either
front door is opened.
Jam protection function:
If something gets caught between the
moon roof and frame during slide clos-
ing operation, the moon roof stops and
then opens slightly.
If something gets caught between the
moon roof and frame during tilting
down operation, the moon roof stops
and then tilts up fully.
If the moon roof receives a strong impact,
this function may work even if nothing is
caught. If the moon roof does not operate auto-
matically or the jam protection function
does not operate correctly, you should
normalize the moon roof.
To normalize the moon roof, push and
hold the switch toward the “TILT UP” side.
The moon roof will tilt up and down, then
slide open and close. After the slide close
operation, release the switch.
Make sure that the moon roof opens and
closes automatically. If the moon roof can-
not be operated properly, have it checked
by your Toyota dealer.
CAUTION
To avoid serious personal injury, you
must do the following.
While the vehicle is moving, always
keep the heads, hands and other
parts of the bodies of all occupants
away from the roof opening. Other-
wise, they could be seriously in-
jured if the vehicle stops suddenly
or if the vehicle is involved in an
accident.
Before you close the moon roof,
always make sure there is nobody
around the moon roof. You must
also make sure nobody places his
or her head, hands and other parts
of the body in the roof opening. If
someone’s neck, head or hands get
caught in the closing roof, it could
result in death or serious injury.
When anyone closes the moon roof,
first make sure it is safe to do so.

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Be sure to remove the ignition key
when you leave your vehicle.
Never leave anyone (particularly a
small child) alone in your vehicle,
especially with the ignition key still
inserted. Otherwise, he/she could
use the moon roof switch and get
trapped in the roof opening. Unat-
tended person (particularly a small
child) can be involved in a serious
accident.
Never sit on top of the vehicle
around the roof opening.
Never try jamming any part of your
body to activate the jam protection
function intentionally.
The jam protection function may
not work if something gets caught
just before the moon roof is fully
closed.

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OPERATION OF INSTRUMENTS AND
CONTROLS
Occupant restraint systems
Seats 40
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Front seats 40
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Rear seats 44
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Flattening seatbacks 53
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Seat heaters 56
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Head restraints 57
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Armrests 58
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Seat belts 58
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SRS airbags 70
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Child restraint 91
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SECTION 1 3

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While the vehicle is being driven, all ve-
hicle occupants should have the seatback
upright, sit well back in the seat and prop-
erly wear the seat belts provided.
CAUTION
Do not drive the vehicle unless the
occupants are properly seated. Do
not allow any passengers to sit on
top of a foldeddown seatback, or
in the luggage compartment or car-
go area. Persons not properly
seated and/or not properly re-
strained by seat belts can be se-
verely injured in the event of emer-
gency braking or a collision.
During driving, do not allow any
passengers to stand up or move
around between seats. Otherwise,
severe injuries can occur in the
event of emergency braking or a
collision.
Driver seat
CAUTION
The SRS driver airbag deploys with
considerable force, and can cause
death or serious injury especially if
the driver is very close to the airbag.
The National Highway Traffic Safety
Administration (“NHTSA”) advises:
Since the risk zone for driver airbag
is the first 50—75 mm (2—3 in.) of
inflation, placing yourself 250 mm (10
in.) from your driver airbag provides
you with a clear margin of safety.
This distance is measured from the
center of the steering wheel to your
breastbone. If you sit less than 250
mm (10 in.) away now, you can
change your driving position in sever-
al ways:
Move your seat to the rear as far
as you can while still reaching the
pedals comfortably.
Slightly recline the back of the
seat. Although vehicle designs vary,
many drivers can achieve the 250
mm (10 in.) distance, even with the
driver seat all the way forward, sim-
ply by reclining the back of the
seat somewhat. If reclining the back
of your seat makes it hard to see
the road, raise yourself by using a
firm, nonslippery cushion, or raise
the seat if your vehicle has that
feature.
If your steering wheel is adjustable,
tilt it downward. This points the air-
bag toward your chest instead of
your head and neck.
The seat should be adjusted as rec-
ommended by NHTSA above, while
still maintaining control of the foot
pedals, steering wheel, and your view
of the instrument panel controls.
Seats Front seats—
—Front seat precautions