stop start TOYOTA HIGHLANDER HYBRID 2021 (in English) Workshop Manual

4436-3. Do-it-yourself maintenance
6
Maintenance and care
HIGHLANDER HV_Uthat the warning message is no
longer shown. It may take approxi-
mately 20 minutes after the hybrid
system is started until the warning
message disappears. If the warn-
ing message does not disappear,
have the vehicle inspected by
your Toyota dealer.
WARNING
■When cleaning the air intake
vent
●Do not use water or other liq-
uids to clean the air intake vent.
If water is applied to the hybrid
battery (traction battery) or
other components, a malfunc-
tion or fire may occur.
●Before cleaning the air intake
vents, make su
re to turn the
power switch off to stop the
hybrid system.
NOTICE
■When cleaning the air intake
vent
When cleaning the air intake vent,
make sure to only use a vacuum
to suck out dust and clogs. If a
compressed air blow gun, etc. is
used to blow out dust and clogs,
the dust or clogs may be pushed
into the air intake vent, which may
affect the performance of the
hybrid battery (tr action battery)
and cause a malfunction.
■To prevent damage to the
vehicle
●Do not allow wa ter or foreign
matter to enter the air intake
vent when the cover is
removed.
●Carefully handle the removed
filter so that i t will not be dam-
aged. If the filter is damaged,
have it replaced with a new filter
by your Toyota dealer.
●Make sure to reinstall the filter
and cover to their original posi-
tions after cleaning.
●Do not install anything to the air
intake vent other than the exclu-
sive filter for this vehicle or use
the vehicle witho ut the filter
installed.
■If “Maintenance Required for
Traction Battery Cooling
Parts See Owner’s Manual” is
shown on the multi-informa-
tion display
If the vehicle is continuously
driven with the warning message
(indicating that charging/discharg-
ing of the hybrid battery (traction
battery) may become limited) dis-
played, the hybrid battery (traction
battery) may malfunction. If the
warning message is displayed,
clean the air intake vent immedi-
ately.

457
7
7
When trouble arises
HIGHLANDER HV_U
When trouble arises
.7-1. Essential informationEmergency flashers .... 458
If your vehicle has to be stopped in an emergency.................................. 458
If the vehicle is trapped in rising water ................ 459
7-2. Steps to take in an emer- gency
If your vehicle needs to be towed......................... 461
If you think something is wrong ........................ 464
If a warning light turns on or a warning buzzer sounds.................................. 466
If a warning message is dis- played........................ 476
If you have a flat tire.... 481
If the hybrid system will not start ........................... 493
If you lose your keys ... 495
If the fuel filler door cannot be opened ................. 495
If the electronic key does not operate properly .. 496
If the 12-volt battery is dis- charged ..................... 498
If your vehicle overheats .................................. 504
If the vehicle becomes stuck .................................. 507

4787-2. Steps to take in an emergency
HIGHLANDER HV_U
■If “Hybrid System Stopped
Steering Power Low” is dis-
played
This message is displayed if the
hybrid system is stopped while driv-
ing.
When steering wheel operations are
heavier than usual, grip the steering
wheel firmly and operate it using
more force th an usual.
■If “Hybrid System Overheated
Output Power Reduced” is dis-
played
This message may be displayed
when driving under severe operat-
ing conditions. (For example, when
driving up a long steep hill.)
Handling method: P. 5 0 4
■If “Traction Battery Needs to be
Protected Refrain from the Use
of N Position” is displayed
This message may be displayed
when the shift lever is in N.
As the hybrid batte ry (traction bat-
tery) cannot be charged when the
shift lever is in N, shift the shift lever
to P when the vehicle is stopped.
■If “Traction Battery Needs to be
Protected Shift into P to
Restart” is displayed
This message is displayed when the
hybrid battery (traction battery)
charge has become extremely low
because the shift lever has been left
in N for a certain amount of time.
When operating the vehicle, shift to
P and restart the hybrid system.
■If “Shift to P Before Exiting
Vehicle” or “Shift to P when
Parked” is displayed
This message is displayed when the
driver’s door is opened without turn-
ing the power swit ch off with the
shift lever in any position other than
P. Change the shift lever to P.
■If “Shift is in N Release Acceler-
ator Before Shifting” is dis-
played
The accelerator pedal has been
depressed when the shift lever is in
N.
Release the accelerator pedal and
shift the shift le ver to D, S or R.
■If “Press Brake when Vehicle is
Stopped Hybrid System may
Overheat” is displayed
The message may be displayed
when the accelerator pedal is
depressed to hold the vehicle while
the vehicle is stopped on an incline,
etc. The hybrid system may over-
heat. Release the accelerator pedal
and depress the brake pedal.
■If “Auto Power OFF to Conserve
Battery” is displayed
Power was cut off due to the auto-
matic power off function. Next time
when starting the hybrid system,
operate the hybrid system for
approximately 5 minutes to
recharge the 12-volt battery.
■If “Headlight System Malfunc-
tion Visit Your Dealer” is dis-
played
The following systems may be mal-
functioning. Hav e the vehicle
inspected by your Toyota dealer
immediately.
●The LED headlight system (if AFS
[Adaptive Front-lighting System]
equipped)
●AFS (Adaptive Front-lighting Sys-
tem) (if equipped)
●The automatic headlight leveling
system (if equipped)
●Automatic High Beam
■If “Radar Cruise Control
Unavailable” is displayed
The dynamic radar cruise control
with full-speed range system cannot
be used temporarily. Use the system
when it becomes available again.

4987-2. Steps to take in an emergency
HIGHLANDER HV_U
shown on the multi-informa-
tion display.
4 Press the power switch
shortly and firmly.
In the event that the hybrid sys-
tem still cannot be started, con-
tact your Toyota dealer.
■Stopping the hybrid system
Shift the shift lever to P, set the park-
ing brake, and press the power
switch as you no rmally do when
stopping the hybrid system.
■Replacing the key battery
As the above proc edure is a tempo-
rary measure, it is recommended
that the electronic key battery be
replaced immediate ly when the bat-
tery is depleted. ( P.444)
■Changing power switch modes
Release the brake pedal and press
the power switch in step 3 above.
The hybrid system does not start
and modes will be changed each
time the switch is pressed. ( P.216)
If the 12-volt batter y is
discharged
The following procedures
may be used to start the
hybrid system if the vehi-
cle’s 12-volt battery is dis-
charged.
You can also call your Toy-
ota dealer or a qualified
repair shop.

5057-2. Steps to take in an emergency
7
When trouble arises
HIGHLANDER HV_U
Radiator cap
5 Add coolant if necessary.
Water can be used in an emer-
gency if coolant is unavailable.
6Start the hybrid system and
turn the air conditioning sys-
tem on to check that the radi-
ator cooling fan operates and
to check for coolant leaks
from the radiator or hoses.
The fan operates when the air con-
ditioning system is turned on imme-
diately after a cold start. Confirm
that the fan is op erating by check-
ing the fan sound and air flow. If it is
difficult to check th ese, turn the air
conditioning system on and off
repeatedly. (The fan may not oper-
ate in freezing temperatures.)
7 If the fan is not operating:
Stop the hybrid system
immediately and contact your
Toyota dealer.
If the fan is operating:
Have the vehicle inspected at
the nearest Toyota dealer.
8 Check if “Engine Coolant
Temp High Stop in a Safe
Place See Owner's Manual”
is shown on the multi-infor-
mation display.
If the message does not disappear:
Stop the hybrid system and contact your Toyota dealer.
If the message is not displayed:
Have the vehicle inspected at the
nearest Toyota dealer.
If “Hybrid System Over-
heated Output Power
Reduced” is shown on the
multi-information display
1 Stop the vehicle in a safe
place.
2 Stop the hybrid system and
carefully lift the hood.
3 After the hybrid system has
cooled down, inspect the
hoses and radiator core (radi-
ator) for any leaks.
Radiator
Cooling fan
If a large amount of coolant leaks,
immediately contact your Toyota
dealer.
4The coolant level is satisfac-
tory if it is between the

5067-2. Steps to take in an emergency
HIGHLANDER HV_U
“FULL” and “LOW” lines on
the reservoir.
Reservoir
“FULL” line
“LOW” line
5 Add coolant if necessary.
Water can be used in an emer-
gency if coolant is unavailable.
6After stopping the hybrid sys-
tem and waiting for 5 minutes
or more, start the hybrid sys-
tem again and check if
“Hybrid System Overheated
Output Power Reduced” is
shown on the for the
multi-information display.
If the message does not disappear:
Stop the hybrid system and contact
your Toyota dealer.
If the message is not displayed:
The hybrid system temperature has
dropped and the vehicle may be
driven normally. However, if the m
essage appears
again frequently, contact your Toy-
ota dealer.
WARNING
■When inspecting under the
hood of your vehicle
Observe the following precau-
tions.
Failure to do so may result in seri-
ous injury such as burns.
●If steam is seen coming from
under the hood, do not open the
hood until the steam has sub-
sided. The engine compart-
ment may be very hot.
●After the hybrid system has
been turned off , check that the
“READY” indicator is off.
When the hybrid system is oper-
ating, the gasoline engine may
automatically start, or the cool-
ing fan may suddenly operate
even if the gasoline engine
stops. Do not touch or approach
rotating parts such as the fan,
which may lead to fingers or
clothing (especially a tie, a scarf
or a muffler) getting caught,
resulting in serious injury.
●Do not loosen the radiator cap
and the coolant reservoir caps
while the hybrid system and
radiator are hot.
High temperature steam or
coolant could spray out.
NOTICE
■When adding engine/power
control unit coolant
Add coolant slowly after the
hybrid system has cooled down
sufficiently. Adding cool coolant to
a hot hybrid system too quickly
can cause damage to the hybrid
system.

5077-2. Steps to take in an emergency
7
When trouble arises
HIGHLANDER HV_U
1Stop the hybrid system. Shift
the shift lever to P and set the
parking brake.
2 Remove the mud, snow or
sand from around the front
wheels.
3 Place wood, stones or some
other material under the front
wheels to help provide trac-
tion.
4 Restart the hybrid system.
5 Shift the shift lever to D or R
and release the parking
brake. Then, while exercising
caution, depress the acceler-
ator pedal.
■When it is difficult to free the
vehicle
Press to turn off TRAC.
NOTICE
■To prevent damage to the
cooling system
Observe the following precau-
tions:
●Avoid contaminating the coolant
with foreign matter (such as
sand or dust, etc.).
●Do not use any coolant additive.
If the vehicle becomes
stuck
Carry out the following pro-
cedures if the tires spin or
the vehicle becomes stuck
in mud, dirt or snow:
Recovering procedure

557What to do if... (Troubleshooting)
HIGHLANDER HV_U
Is the power switch in ON?
If you cannot release the shift lever
by depressing the brake pedal with
the power switch in ON ( P.221)
 It is locked automatically to
prevent theft of the vehicle.
( P.214)
 Is the window lock switch
pressed?
The power window except for the
one at the driver’s seat cannot be
operated if the win dow lock switch
is pressed. ( P.181)
 The auto power off function
will be operated if the vehicle
is left in ACC or ON (the
hybrid system is not operat-
ing) for a period of time.
( P.216)
 The seat belt reminder light is flashing
Are the driver and the passengers
wearing the seat belts? (
P.469)
 The parking brake indicator is
on
Is the parking br ake released?
(  P.224)
Depending on the situation,
other types of warning buzzer
may also sound. ( P.466, 476)
 Did anyone inside the vehicle
open a door during setting the
alarm?
The sensor detects it and the alarm
sounds. ( P. 8 1 )
Do one of the following to stop
the alarms:
 Unlock the doors.
 Turn the power switch to ACC
or ON, or start the hybrid sys-
tem.
 Is the message displayed on
the multi-information display?
Check the message on the
multi-informat ion display. (P.476)
The shift lever cannot be
shifted from P even if you
depress the brake pedal
The steering wheel can-
not be turned after the
hybrid system is stopped
The windows do not open
or close by operating the
power window switches
The power switch is
turned off automatically
A warning buzzer sounds
during driving
An alarm is activated and
the horn sounds (vehicles
with an alarm)
A warning buzzer sounds
when leaving the vehicle
A warning light turns on
or a warning message is
displayed

562Alphabetical Index
HIGHLANDER HV_UEDR (Event data recorder)......... 7
E-Four ...................................... 326
Elapsed time ..................... 96, 106
Electric motor (traction motor)71
Electric Power Steering (EPS)
............................................... 326Warning light ........................ 469
Electronic key ......................... 128 Battery-saving function......... 147
If the electronic key does not operate properly ................. 496
Replacing the battery ........... 444
Electronic roof sunshade Jam protection function ........ 186
Operation ............................. 185
Electronically Controlled Brake System (ECB) ....................... 325
Emergency flashers ............... 458
Emergency, in case of If a warning buzzer sounds .. 466
If a warning light turns on ..... 466
If a warning message is dis-played................................. 476
If the 12-volt battery is dis- charged .............................. 498
If the electronic key does not operate properly ................. 496
If the fuel filler door cannot be opened ............................... 495
If the hybrid sy stem will not start
........................................... 493
If the vehicle is trapped in rising water .................................. 459
If you have a flat tire ............. 481
If you lose your keys ............ 495
If you think something is wrong ........................................... 464
If your vehicle becomes stuck ........................................... 507
If your vehicle has to be stopped in an emergency................. 458 If your vehicle needs to be towed
...........................................461
If your vehicle ove rheats ......504
Energy monitor ....................... 117
Engine ACCESSORY mode . ............216
Compartment........................416
Engine switch .......................213
Hood .....................................414
How to start the hybrid system ...........................................213
Identification number ............ 511
If the hybrid sys tem will not start
...........................................493
If your vehicle has to be stopped in an emergency .................458
Ignition switch (power switch) ...........................................213
Overheating ..........................504
Power switch ........................213
Tachometer.............................89
Engine coolant Capacity ...............................513
Checking ..............................418
Preparing and checking before winter ..................................333
Engine coolant temperature gauge .......................................89
Engine oil Capacity ...............................512
Checking ..............................416
Preparing and checking before winter ..................................333
Warning light.........................467
Engine switch (power switch)213 If your vehicle has to be stopped in an emergency .................458
EPS (Electric Po wer Steering)
...............................................326 Warning light.........................469
EV drive mode.........................218
EV indicator...............................72

564Alphabetical Index
HIGHLANDER HV_URear automatic air conditioning
system ................................ 354
Seat heaters ......................... 358
High mounted stoplight Replacing light bulbs ............ 449
High-voltage components ....... 75
Hill-start assist control .......... 325
Hood Open .................................... 414
Hooks Cargo net hooks ................... 370
Coat hooks ........................... 383
Retaining hooks (floor mat) .... 24
Horn ......................................... 165
Hybrid battery (tr action battery)
Location.................................. 75
Specification ......................... 512
Warning message .................. 78
Hybrid battery (traction battery) air vents .................................. 77
Hybrid system .......................... 71 Acoustic vehicle alerting system............................................. 73
Emergency shut off system .... 78
Energy monitor/consumption screen ................................ 117
EV drive mode...................... 218
High voltage components....... 75
Hybrid system precautions ..... 75
If the hybrid sy stem will not start
........................................... 493
Overheating.......................... 505
Power (ignition) switch ......... 213
Regenerative braking ............. 72
Starting the hybrid system.... 213
Hybrid System Indicator .. 90, 115
Hybrid transmission .............. 220 S mode ................................. 222
Hybrid vehicle driving tips .... 331
I
I/M test ..................................... 410 Identification
Engine .................................. 511
Vehicle ..................................510
Ignition switch (power switch) ...............................................213Auto power off fun ction .........216
Changing the power switch modes.................................216
If your vehicle has to be stopped in an emergency .................458
Immobilizer system ..................79
Indicators ..................................86
Initialization Items to initialize ...................542
Maintenance .........................407
Power windows ....................179
Tire pressure w arning system
...........................................430
Inside rear view m irror ...166, 167
Instrument panel light control .92
Interior lights...........................362 Front interior light .................362
Rear interior light ..................362
Intuitive parking assist Function................................292
Warning message.................295
J
JackPositioning a floor jack .........415
Vehicle-equipped jack ..........482
Jack handle .............................482
Jam protection function Electronic roof sunshade ......186
Moon roof .............................182
Panoramic moon r oof ...........186
Power back door ..................140
Power windows ....................179