TOYOTA LAND CRUISER 1996 J80 Workshop Manual

DI5Q0−02
Vehicle Brought to Workshop
Customer Problem Analysis
Warning Light Check
DTC Check and Recording
DTC ChartDI−243
Circuit Inspection
Remains on
Symptom SimulationDTC Check and Recording
Identification of Problem
Malfunction Code Clearance
Confirmation Test
Malfunction Code
END
Normal Code
Normal Code
1
2
3 7
8
Repair
10 6
5
Step
:Diagnostic steps permitting the use
of the TOYOTA hand−held tester.
3, 4, 5, 10, 11, 12
DI−239
DI−240
DI−271
DI−240
DI−240
DI−240
Malfunction Code Clearance4
DI−240
9
DTC Check11
DI−240
12 Does Not Light Up
Normal Code
Normal
Code
Malfunction Code
Malfunction Code
Malfunction Code
IN−18
DI−238
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
405
Author: Date:
1996 LAND CRUISER (RM451U)
SUPPLEMENTAL RESTRAINT SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
Perform troubleshoot in accordance with the procedure on the following page.
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DI5Q1−01
Supplemental Restraint System Check Sheet
Date Problem Dist Occurred
Customer ’s Name
Registration No.
Registration Year
Frame No.
Odometer Reading
Weather
Temperature
Vehicle Operation
Road Conditions
Details Of Problem
Vehicle Inspection, Repair Histo-
ry
Prior to Occurrence of Mal-
function(Including Supplemental
Restraint System)
Diagnosis System Inspection
SRS Warning Light
Inspection
DTC Inspection 1st Time
2nd Time
1st Time
2nd Time Inspector ’s
Name
Fine Cloudy Rainy Snowy Other
Approx.
Starting Idling
Driving [ Constant speed Acceleration Deceleration Other ]
Remains ON Sometimes Light Up Does Not Light Up
Remains ON Sometimes Light Up
Does Not Light Up
Normal Code Malfunction Code
Normal Code Malfunction Code [ Code.
]
[ Code. ]
km
Miles
//
// //
Date V
ehicle Brought In
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
DI−239
1996 LAND CRUISER (RM451U)
CUSTOMER PROBLEM ANALYSIS CHECK
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DI5Q2−02
R13451
R13006
E1Tc
AT0716
Normal Code
ON
OFF 0.25
0.25
DI−240
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
1996 LAND CRUISER (RM451U)
PRE−CHECK
1. SRS WARNING LIGHT CHECK
(a) Turn the ignition switch to ACC or ON and check that the
SRS warning light lights up.
(b) Check that the SRS warning light goes out after approx. 6 seconds.
HINT:
When the ignition switch is at ACC or ON and the SRS
warning light remains on or flashes, the airbag sensor as-
sembly has detected a malfunction code.
If, after approx. 6 seconds have elapsed, the SRS warn-
ing light sometimes lights up or the SRS warning light
lights up even when the ignition switch is OFF, a short in
the SRS warning light circuit can be considered likely.
Proceed to ”SRS warning light system malfunction” on
page DI−274 , DI−276 .
2. DTC CHECK (Using diagnosis check wire)
(a) Output the DTC. (1) Turn the ignition switch to ACC or ON position andwait approx. 20 seconds.
(2) Using SST, connect terminals Tc and E1 of the
DLC1.
SST 09843−18020
(b) Read the DTC. Read the 2− digit DTC as indicated by the number of times
the SRS warning light blinks. As an example, the blinking
patterns, normal, 11 and 31 are as shown on the illustra-
tion.
Normal code indication
The light will blink 2 times per second.
Malfunction code indication
The first blinking output indicates the first digit
of a 2−digit DTC. After a 1.5 second pause,
the second blinking output will indicate the
second digit.
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AB0056
Code 11 and 31ON
OFF
0.5 2.5 4.0
1.5 0.5
Code 11 Code 31 Repeat
R13819
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
DI−241
1996 LAND CRUISER (RM451U)
If there are 2 or more codes, there will be a 2.5 second pause
between each codes. After all the codes have been output,
there will be a 4.0 second pause and they will all be repeated.
HINT:
In the event of a number of trouble codes, indication will
start from the smallest numbered code tot he larger.
If it does not output a DTC or outputs a DTC without termi-
nal connection, proceed to the Tc terminal circuit inspec-
tion on page DI−279.
3. DTC CHECK (Using TOYOTA hand −held tester)
(a) Hook up the TOYOTA hand−held tester to the DLC1.
(b) Read the DTCs by following the prompts on the tester
screen.
HINT:
Please refer to the T OYOTA hand −held tester operator ’s manu-
al, for further details.
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H00059
TerminalTime of Body Ground
Tc
Tc
ABOFF
AB
Body
GroundON
OFF
Body
Ground
”1”
”2” ”3”
”4””5”
OFF
1 second
( ± 0.5 sec.) 1 second
( ± 0.5 sec.)
Several
seconds
50 m sec.
50 m sec.
R13819
DI−242
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
1996 LAND CRUISER (RM451U)
4. DTC CLEARANCE (Using diagnosis check wire)
(a) Connect the 2 service wires to terminals Tc and AB of
DLC1.
(b) Turn the ignition switch to ACC or ON and wait approx. 6 seconds.
(c) Starting with the Tc terminal, apply body ground alternate-
ly to terminal Tc and terminal AB twice each in cycles of
1.0 seconds. Confirm that body ground is absolute.
Finally, keep applying body ground to terminal Tc.
HINT:
When alternately grounding terminals Tc and AB, release
ground from one terminal and immediately apply it to the other
terminal within an interval of 0.2 second. If DTCs do not clear,
repeat the above procedure until the codes are cleared.
(d) Several seconds after doing the clearing procedure, the SRS waring light will blink in a 50 m sec. cycle to indicate
the codes have been cleared.
5. USING TOYOTA HAND−HELD TESTER
(a) Hook up the TOYOTA hand−held tester to the DLC1.
(b) Clear the DTC by following the prompts on the tester
screen.
HINT:
Please refer to the T OYOTA hand −held tester operator ’s manu-
al for further details.
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DI5Q3−02
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
DI−243
1996 LAND CRUISER (RM451U)
DIAGNOSTIC TROUBLE CODE CHART
If a malfunction code is displayed during the DTC check, the circuit listed for that code in t\
he table below
(Proceed to the page given for that circuit.).
DTC No.
(See Page)Detection ItemTrouble AreaSRS
Warning Light
Normal
( DI−271 )System normal−OFF
Source voltage dropBattery
 Airbag sensor assemblyON
11
( DI−247 )
Short in squib circuit (to ground)Steering wheel pad (D squib)
 Front passenger airbag assembly (P squib )
 Spiral cable
 Airbag sensor assembly
 Wire harness
ON
12
( DI−254 )
Short in squib circuit (to B+)Steering wheel pad (D squib)
 Front passenger airbag assembly (P squib)
 Spiral cable
 Airbag sensor assembly
 Wire harness
ON
14
( DI−260 )
Open in D squib circuitSteering wheel pad (D squib)
 Spiral cable
 Airbag sensor assembly
 Wire harness
ON
31
( DI−265 )Airbag sensor assembly malfunctionAirbag sensor assemblyON
54
( DI−267 )Open in P squib circuitFront passenger airbag assembly (P squib)
 Airbag sensor assembly
 Wire harness
ON
HINT:
When the SRS warning light remains lit up and the DTC is the normal code\
, this means a source drop
voltage.
This malfunction is not stored in memory by the airbag sensor assembly a\
nd if the power source volt-
age returns to normal, the SRS warning light will automatically go out.
When 2 or more codes are indicated, the codes will be displayed in numer\
al order starting from the
lowest numbered code.
If a code not listed on the chart is displayed, the airbag sensor assemb\
ly is faulty.
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DI5Q4−02
R13515
Front Passenger Airbag Assembly
Steering Wheel Pad
(With Airbag)
Spiral Cable
Airbag Sensor Assembly
DI−244
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
1996 LAND CRUISER (RM451U)
PARTS LOCATION
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DI5Q5−02
W02056
1
2
3
4
567
8910 A
B
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
DI−245
1996 LAND CRUISER (RM451U)
TERMINALS OF ECM
No.SymbolTerminal Name
A−Electrical Connection Check Mechanism
B−Electrical Connection Check Mechanism
1P−Squib  (Passenger)
2P+Squib  (Passenger)
3D−Squib  (Driver)
4D+Squib  (Driver)
5E1Ground
6E2Ground
7TcDiagnosis
8LASRS Warning Light
9IG2Power Source (IGN Fuse)
10ACCPower Source (CIG Fuse)
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DI5Q6−01
DI−246
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
1996 LAND CRUISER (RM451U)
PROBLEM SYMPTOMS TABLE
Proceed with troubleshooting of each circuit in the table below.
SymptomSuspect AreaSee page
With the ignition switch at ACC or ON, the SRS warning light
sometimes lights up after approx. 6 seconds have elapsed.
 SRS warning light lights up even when ignition switch is in the
LOCK position.
SRS warning light system malfunction
(Always lit up when ignition switch is in LOCK position.)DI−274
With the ignition switch at ACC or ON, the SRS warning lights
does not light up.SRS warning light system malfunction
(Does not light up when ignition switch is turned to ACC or
ON.)
DI−276
DTC not displayed.
 SRS warning light is always lit up with a DTC check procedure.
 DTC displayed without Tc and E1 terminal connection.
Tc terminal circuitDI−279
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DI5Q7−03
R16017
Airbag Sensor Assembly
P Squib
D Squib Spiral
Cable W−R
B−R
WB
1
2 1 2
1
2
3
4 P
+
P−
D+
D−
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
DI−247
1996 LAND CRUISER (RM451U)
CIRCUIT INSPECTION
DTC 11 Short in Squib Circuit (to Ground)
CIRCUIT DESCRIPTION
The squib circuit consists of the airbag sensor assembly, spiral cable, steering wheel pad and front passen-
ger airbag assembly. If causes the SRS to deploy when the SRS deployment conditions are sat\
isfied.
For details of the function of each component, see FUNCTION OF COMPONENT\
S on page RS−2.
DTC 11 is recorded when ground short is detected in the squib circuit.
DTC No.DTC Detection ConditionTrouble Area
11
 Short circuit in squib wire harness (to ground)
 Squib malfunction
 Spiral cable malfunction
 Airbag sensor assembly malfunctionSteering wheel pad (D squib)
 Front passenger airbag assembly (P squib)
 Spiral cable
 Airbag sensor assembly
 Wire harness
WIRING DIAGRAM
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