Cooler TOYOTA LAND CRUISER 1998 Factory User Guide

AC1KC-05
I06687
I15822
I15823
AC-32
- AIR CONDITIONINGREAR COOLING UNIT
2757 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, first evacuate air from refrigeration
system.
Then, charge the system with the refrigerant and inspect for
leaks of the refrigerant.
Specified amount: 1,050 ± 50 g (37.04 ± 1.76 oz.)
2. DISCONNECT LIQUID AND SUCTION TUBES
Remove the bolt and slide the plate, then disconnect both
tubes.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation, lubricate 2 new O-rings with com-
pressor oil and install them to the tubes.
3. REMOVE REAR DOOR SCUFF PLATE RH
4. REMOVE REAR FLOOR MAT SUPPORT PLATE
5. REMOVE ROOF HEADLINING REAR TRIM
6. REMOVE QUARTER TRIM PANEL RH
7. REMOVE ROOF SIDE INNER UPPER GARNISH
(See page BO-97)
8. REMOVE NO. 1 COOLER AIR DUCT
(a) Remove the 3 roof headlining set clips.
(b) Remove the 5 clips and the No. 1 cooler air duct.

AC1KN-05
I15824
Cowl Side Trim
Front Door Scuff PlateCenter Pillar Garnish
Rear Door Scuff plate
Console Upper Panel
Lower Center Cluster
Finish Panel
Audio Amplifier
Front Console Box Rear Heater Unit
Rear Console
End Panel
Cooler Bracket Rear Heater Duct
Rear Console Box
- AIR CONDITIONINGREAR HEATER UNIT
AC-45
2770 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REAR HEATER UNIT
COMPONENTS

AC1KO-04
I03973
I05080
Second Ridge
Hose Clip
Water Hose
I03924
- AIR CONDITIONINGREAR HEATER UNIT
AC-47
2772 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all the coolant.
2. DISCONNECT WATER HOSES FROM HEATER RA-
DIATOR PIPES
(a) Using pliers, grip the claws of the clip and slide the clip
along the hose
(b) Disconnect the water hoses
HINT:
At the time of installation, push the water hose on to the heater
radiator pipe to the second ridge on the pipe.
3. REMOVE FRONT SEATS
4. REMOVE REAR CONSOLE BOX
5. REMOVE FRONT CONSOLE BOX COVER
6. REMOVE LOWER CENTER CLUSTER FINISH PANEL
7. REMOVE FRONT DOOR SCUFF PLATE
8. REMOVE COWL SIDE TRIMS
9. REMOVE REAR DOOR SCUFF PLATES
10. REMOVE CENTER PILLAR GARNISHES
11. SLIDE FLOOR CARPET BACKWARD
12. REMOVE COOLER BRACKET
Remove the 4 bolts and the cooler bracket.

AT07I-05
D13117N´m (kgf´cm, ft´lbf) : Specified torqueClip
Oil Cooler PipeClip
Clip
Clip
Clip
Oil Cooler Stay
Oil Cooler
12 (122, 9)
Oil Cooler Bracket
Radiator Grille Sub-assy
7.5 (76, 66 in.´lbf)
7.5 (76, 66 in.´lbf)
Power Steering
Oil Cooler Sub-assy
Oil Cooler Bracket
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
12 (122, 9)
12 (122, 9)
AT-16
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
1870 Author
: Date
:
2004 LAND CRUISER (RM1071U)
AIR COOLED OIL COOLER
COMPONENTS

AT07K-05
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
AT-19
1873 Author
: Date
:
INSTALLATION
Installation is in the reverse order of removal (See page AT-17).
HINT:
After installtion, check fluid level (See page AT-3-1).

AT113-01
D12665
D01688
D01689
D01690
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
AT-17
1871 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE RADIATOR GRILLE SUB-ASSY
(a) Remove the 3 screws.
(b) Release the 2 clips and remove the radiator grille sub-
assy.
2. SEPARATE POWER STEERING OIL COOLER SUB-
ASSY
Remove the 2 bolts and separate the power steering oil cooler
sub-assy .
Torque: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
3. REMOVE OIL COOLER
(a) Loosen the 2 clips and disconnect the 2 hoses.
(b) Remove the 4 bolts and oil cooler.
Torque: 12 N´m (117 kgf´cm, 8 ft´lbf)
(c) Remove the 8 bolts, the 2 oil cooler brackets and the 2
stays.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)

D12666
D01692
AT-18
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
1872 Author
: Date
:
2004 LAND CRUISER (RM1071U)
4. REMOVE OIL COOLER PIPE BRACKET
(a) Loosen the 2 clips and disconnect the 2 hoses.
(b) Remove the 2 bolts and the oil cooler pipe bracket.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
(c) Loosen the 2 clips and disconnect the 2 hoses.

AT080-04
D13664
Air Cleaner Cap
Radiator Reservoir
Fan and Fluid
Coupling Assembly
Fan Shroud
x6x4
80 (820, 59)
80 (820, 59)
80 (820, 59)
80 (820, 59)
Front Propeller Shaft
48 (490, 35)
Hole Plug
18 (185, 13)
Torque Converter
Clutch
50 (510, 37)
74 (750, 54)
50 (510, 37)
N´m (kgf´cm, ft´lbf) : Specified torque

Non-reusable partTransfer Case Protector
Engine Mouting
Insulator RRx4 x6
37 (377, 27)
71 (724, 52)

LH Front Exhaust Pipe





Transmission
with Transfer
106 (1,080, 78)
106 (1,080, 78)
106 (1,080, 78)
Ground
Cable
Transmission
Shift Control Rod
Pin
Rear Propeller Shaft






RH Front Exhaust Pipe
Transfer Shift
Lever Boot
Upper Console Panel Transfer Shift Lever Knob
5.4 (55, 48 in.´lbf)
Clip
Transfer Shift
Lever
Engine No. 1
Under Cover
Crossmember
12 (122, 9)
59 (600, 43)
29 (296, 21)
Engine No. 2
Under Cover

20 (204, 15)
34 (347, 25)
Oil Cooler Pipe
29 (296, 21)29 (296, 21)
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT
AT-29
1883 Author
: Date
:
2004 LAND CRUISER (RM1071U)
AUTOMATIC TRANSMISSION UNIT
COMPONENTS

D12656
(a)(b)
(a)
(a)
(b)(b)
D12657
D12658
D12659
(c)(b)
D12660
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT
AT-31
1885 Author
: Date
:
2004 LAND CRUISER (RM1071U)
10. SEPARATE WIRE HARNESS
(a) Disconnect 3 connectors.
(b) Remove the 3 clamps from the transmission unit and sep-
arate the transmission wire.
11. REMOVE TORQUE CONVERTER CLUTCH MOUNT-
ING BOLT
(a) Remove the bolt and the hole plug.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(b) Turn the crankshaft to gain access to each bolt.
(c) Hold the crankshaft pulley nut with a wrench, and remove
the 6 bolts.
Torque: 48 N´m (490 kgf´cm, 35 ft´lbf)
HINT:
At the time of installation, first install the green colored bolt. And
then install the other 5 bolts.
12. DISCONNECT OIL COOLER PIPES
(a) Loosen the 2 union nuts.
(b) Remove the bolt and the clamp.
Torque: 12 N´m (122 kgf´cm, 9 ft´lbf)
(c) Remove the 2 union nuts and disconnect the 2 oil cooler
pipes.
Torque: 34 N´m (347 kgf´cm, 25 ft´lbf)
13. SEPARATE GROUND CABLE
Remove the bolt and separate the ground cable.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
14. REMOVE CROSSMEMBER AND TRANSTER CASE
PROTECTOR
(a) Support the transmission with a jack.

CH06H-09
B16651N´m (kgf´cm, ft´lbf): Specified torque
Radiator Reservoir Tank
Fan Shroud
A/T Oil Cooler Hose Bracket
Fan Pulley
Generator Drive Belt
x 8Engine Under Cover No. 1
BracketWire
A/C Discharge Tube
Clamp
Clamp
Radiator Lower
Hose
Radiator Upper
HoseGrommet
Fan with
Fluid Coupling Radiator Asembly
Clamp
Generator Generator
Wire
Generator ConnectorPS Vane Pump Pulley
9.8 (100, 87 in.´lbf)
39 (400, 29)
15.5 (158, 11)
39 (400, 29)
5.0 (50, 43 in.´lbf)
20 (200, 15)
20 (200, 15)
20 (200, 15)
- CHARGINGGENERATOR
CH-5
1840 Author
: Date
:
2004 LAND CRUISER (RM1071U)
GENERATOR
COMPONENTS