Engine TOYOTA MR2 SPYDER 2002 W30 / 3.G Manual Online

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NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Replacing light bulbs—
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the
wattage ratings given in the table.
CAUTION
To prevent yourself from burning,
do not replace the light bulbs while
they are hot.
Halogen bulbs have pressurized gas
inside and require special handling.
They can burst or shatter if
scratched or dropped. Hold a bulb
only by its plastic or metal case.
Do not touch the glass part of a
bulb with bare hands.
NOTICE
Only use a bulb of the listed type.
The inside of the lens of exterior lights
such as headlights may temporarily fog up
when the lens becomes wet in the rain or
in a car wash. This is not a problem
because the fogging is caused by the
temperature difference between the outside
and inside of the lens, just like the wind-
shield fogged up in the rain. However, if
there is large drop of water on the inside
of the lens, or if there is water pooled
inside the light, contact your Toyota deal-
er.

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SB73074SB73019SB73065
a: Backup light
b: Rear turn signal light
c: Stop/tail light
d: Stop light
CAUTION
Be careful when you work in the area
around the engine after driving in or-
der to prevent burning yourself. The
engine hood, the support rod, or sur-
rounding area could be hot after driv-
ing.
—Rear turn signal, stop/tail,
stop and backup lights

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SB73060
SB73057
SB73058
SB73059
CAUTION
Be careful when you work in the area
around the engine after driving in or-
der to prevent burning yourself. The
engine hood, the support rod, or sur-
rounding area could be hot after driv-
ing.

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SPECIFICATIONS
Dimensions and weight214
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Engine 214
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Fuel 214
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Service specifications 215
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Tires 218
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Fuses 219
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SECTION 8

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Dimensions and weight
Overall length mm (in.) 3885 (153.0)
Overall width mm (in.) 1695 (66.7)
Overall height mm (in.) 1240 (48.8)
∗
Wheelbase mm (in.) 2450 (96.5)
Front tread mm (in.) 1475 (58.1)
Rear tread mm (in.) 1460 (57.5)
Vehicle capacity weight
(occupants + luggage)kg (lb.) 193 (425)
∗: Unladen vehicle
Engine
Model: 1ZZFE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 79.0  91.5 (3.11  3.60)
Displacement, cm
3 (cu. in.):
1794 (109.5)
Fuel
Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 48 (12.7, 10.6)

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Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO SK16R11
NGK IFR5A11
Spark plug gap, mm (in.): 1.1 (0.043) ENGINE LUBRICATION
  \f\b \b \f
!
" #! $ #%
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
Oil grade: API grade SJ “EnergyConserving”, SL
“EnergyConserving” or ILSAC multi-
grade engine oil is recommended.
Recommended oil viscosity (SAE):COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): 10.4 (11.0, 9.2)
Coolant type: “TOYOTA Long Life Coolant” or equiva-
lent
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
∗ at 20 °C (68 °F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.

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CLUTCH (manual transmission only)
Pedal free play, mm (in.):5—15 (0.2—0.6)
 % &'( )*+, \f -.&& /0
1 ,
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Vehicle with limitedslip differential1.8 (1.9, 1.6)
Vehicle without limitedslip differential 1.9 (2.0, 1.7)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90 SEQUENTIAL MANUAL TRANSMISSION
SYSTEM
Fluid type:
Sequential M/T Fluid
NOTICE: Using Fluid other than Toyota
Genuine Sequential M/T Fluid may
cause deterioration in shift performance
and durability, and ultimately damage
the sequential manual transmission of
your vehicle. BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
85 (3.4)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 5—8 clicks
 % &'( )*+, \f -.&& /0
1 ,

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SB73068
Engine compartment
20. OBD 7.5 A: Onboard diagnosis
system
21. AM1 7.5 A: “GAUGE” “ACC” “TURN”
“ECUIG” “WIPER” “WASHER” “SRS”
“HTR 10A” “FANIG” fuses
22. ACC 25 A: “RADIO2” “CIG” fuses
23. DOOR 15 A: Power door lock system
24. STOP 15 A: Stop lights, high mounted
stop light, sequential manual
transmission system
25. TAIL1 20 A: “TAIL2” “PANEL” fuses
26. D P/W 20 A: Power window system
27. P P/W 20 A: Power window system 28. RADIO1 15 A:
Power antenna, radio
29. DOME 10 A: Clock
30. ECUB 10 A: Daytime running light
system, g auges and meters
31. TAIL2 10 A: Taillights, parking lights,
license plate lights, gauges and meters
32. PANEL 7.5 A: Clock, illuminations
33. RADIO2 7.5 A: Gauges and meters,
outside rear view mirror system, clock
34. CIG 15 A: Cigarette lighter
35. I/UP 7.5 A: Engine idle up system
36. ALTS 7.5 A: Charging system
37. ECUB1 25 A: “ECUB” “DOME” fuses
38. SMTB 10A: Sequential manual
transmission system
39. HORN 10 A: Horn
40. HAZ 15 A: Turn signal lights,
emergency flashers
41. AM2 15 A: Starter system, multiport
fuel injection system/sequential
multiport fuel injection system, SRS
airbag system
42. IG2 15 A: Ignition system, multiport
fuel injection system/sequential
multiport fuel injection system 43. EFI1 15 A:
Multiport fuel injection
system/s equential multiport fuel
injection system, engine immobiliser
system
44. ETCS 15A: Multiport fuel injection
system/s equential multiport fuel
injection system
45. HPU 30A: Sequential manual
transmission system
46. DRL NO.1 7.5 A: Daytime running light
system
47. DRL NO.2 20 A: “HEAD LH LWR”
“HEAD RH LWR” “HEAD LH UPR”
“HEAD RH UPR” fuses
48. EFI2 7.5 A: Multiport fuel injection
system/s equential multiport fuel
injection system
49. ST 7.5 A: Starter system
50. SMTIG 10A: Sequential manual
transmission system
Fuses (type B)
51. ABS2 40 A: Antilock brake system
52. EHPS 50 A: Power steering system
53. MAIN 40 A: Starter system, “DRL”
“DRL NO.2” fuses
54. HTR 40 A: Ai
r conditioning system

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A
Adding washer fluid203
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Adjustment
Seats 28
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Seat belt 30
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Air conditioning system 107
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Airbags 36
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Aluminum wheel precautions 197 . . . . . . . .
Antiglare inside rear view mirror 59 . . . . .
Antilock brake system warning light 70
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Antitheft steering column lock 76 . . . . . . .
Appearance care Cleaning the interior 170
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Protecting your Toyota from
corrosion 166
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Washing and waxing 167
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Auxiliary box 118
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Auxiliary catch, Trunk lid 14
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B
Battery
Checking battery condition 200 . . . . . . . .
Gas caution 200 . . . . . . . . . . . . . . . . . . . . .
Handling safety 200 . . . . . . . . . . . . . . . . . .
Recharging precautions 201 . . . . . . . . . . .
Winter driving tips 140 . . . . . . . . . . . . . . . .
Before starting the engine 138 . . . . . . . . . . .
Brake pad wear limit indicators 132 . . . . . .
Brake system 129 . . . . . . . . . . . . . . . . . . . . . .
Brake system warning light 70 . . . . . . . . . . Brakes
Fluid level 191 . . . . . . . . . . . . . . . . . . . . . . .
Pad wear limit indicators 132 . . . . . . . . . .
Parking 89 . . . . . . . . . . . . . . . . . . . . . . . . . .
Breakin tips 124 . . . . . . . . . . . . . . . . . . . . . .
Brightness control 64 . . . . . . . . . . . . . . . . . . .
C
Car audio system 93
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Carbon monoxide caution 127
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Cassette player 94
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Checking and replacing fuses 202 . . . . . . . .
Checking brake fluid 191
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Checking the engine oil level 188 . . . . . . . .
Checking power steering fluid 191 . . . . . . .
Child restraint Child restraint system 46
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Installation with seat belt 48
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Precautions 46
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Types of child restraint system 47 . . . . . .
Cigarette lighter and ashtray 116
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Cleaning the interior 170
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Clock 116
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Cold weather operation 140
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Compact disc player 94
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Cooling system
Coolant level 189
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Engine overheating 150
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Radiator and condenser 190
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Radiator and reservoir 189
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Radiator cap 150
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Winter driving tips 140
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166
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Cruise control 90
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Cup holders 121
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D
Defogger, Rear window 65
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Dimensions and weight 214
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Dimmer switch, Headlight 62
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Dinghy towing 141
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Directional signals 62
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Discharge warning light 70
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Doityourself maintenance
Parts and tools 184
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Service precautions 183
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Does your vehicle need repairing? 177
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Driver ’s seat belt light 70
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Driver ’s seat belt reminder buzzer 70 . . . . .
Driving Driving tips 139,140
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Manual transmission 88
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Sequential manual transmission 77 . . . .
Driving tips
Driving tips in various conditions 139
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Driving with a manual
transmission 88
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Economical driving 142
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Good driving practice 88
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Winter driving tips 140
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During Breakin 124
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E
Economical drivingSaving money on both fuel
and repairs 142 . . . . . . . . . . . . . . . . . . . .
Electrical system Battery 200,201 . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 182 . . . . . . . . . . . . . . . . . . .
Fuses 202 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 63 . . . . . . . . . . . .
Emergency, In case of Blown fuse 202 . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 63 . . . . . . . . . .
Flat tire 151 . . . . . . . . . . . . . . . . . . . . . . . . .
If you cannot increase the engine speed 149 . . . . . . . . . . . . . . . . . .
If you cannot shift the sequential manual transmission
selector lever 164 . . . . . . . . . . . . . . . . . .
If you lose your keys 164 . . . . . . . . . . . . . .
If your engine stalls while driving 149 . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 160 . . . . . . . . . . . . . . . . . . . .
If your vehicle will not start 146 . . . . . . . .
Jump starting 147 . . . . . . . . . . . . . . . . . . . .
Overheating 150 . . . . . . . . . . . . . . . . . . . . .
Towing 160 . . . . . . . . . . . . . . . . . . . . . . . . . .
Emissions Inspection and Maintenance (I/M) programs 178 . . . . . . .
Engine Before starting the engine 138 . . . . . . . . .
Checking the coolant level 189 . . . . . . . . Emission control device 126
. . . . . . . . . . .
Engine compartment 180 . . . . . . . . . . . . . .
Exhaust gas caution 127 . . . . . . . . . . . . . .
Hood release 16 . . . . . . . . . . . . . . . . . . . . .
Oil consumption 128 . . . . . . . . . . . . . . . . . .
Oil level 188 . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 150 . . . . . . . . . . . . . . . . . . . . .
Starting procedure 137 . . . . . . . . . . . . . . .
Threeway catalytic converter 126 . . . . .
Engine coolant
Temperature gauge 68 . . . . . . . . . . . . . . . .
Winter driving tips 140 . . . . . . . . . . . . . . . .
Engine coolant temperature gauge 68 . . . .
Engine immobiliser system 10 . . . . . . . . . . .
Engine oil Winter driving tips 140 . . . . . . . . . . . . . . . .
Exhaust gas cautions 127 . . . . . . . . . . . . . . .
F
Facts about engine oil
consumption 128 . . . . . . . . . . . . . . . . . . . . .
Flasher, Headlight 62 . . . . . . . . . . . . . . . . . . .
Flat tire
After changing wheels 158 . . . . . . . . . . . .
Changing tire 157 . . . . . . . . . . . . . . . . . . . .
If you have a flat tire 151 . . . . . . . . . . . . . .
Jack point 156 . . . . . . . . . . . . . . . . . . . . . . .
Jacking precautions 151 . . . . . . . . . . . . . .
Jacking up 156 . . . . . . . . . . . . . . . . . . . . . .
Loosening wheel nuts 155 . . . . . . . . . . . . .
Lowering vehicle 158 . . . . . . . . . . . . . . . . .
Wheel block 155 . . . . . . . . . . . . . . . . . . . . . Wheel nuts 157
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Floor mat 121 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid level Brake 191 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering 191 . . . . . . . . . . . . . . . . . . .
Washer fluid 203 . . . . . . . . . . . . . . . . . . . . .
Foreign countries, Operation in 126 . . . . . .
Front box 117 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filler door o pener 18. . . . . . . . . . . . . . . . .
Fuel economy 142 . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system 126 . . . . . . . . .
Gauge 68 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation in foreign countries 126 . . . . .
Tank cap 18 . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel information 124 . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system 126 . . . . . . . . . .
Fuses Fuse box 202 . . . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 182 . . . . . . . . . . . . . . . . . . . . .
G
Gauge
Engine temperature 68 . . . . . . . . . . . . . . .
Fuel 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General maintenance 175 . . . . . . . . . . . . . . .
Glove box 117 . . . . . . . . . . . . . . . . . . . . . . . . .
Good driving practice Manual transmission 88 . . . . . . . . . . . . . .