engine TOYOTA MR2 SPYDER 2003 W30 / 3.G Manual Online

2082003 MR2 from Aug. ’03 Prod. (OM17511U)
Z72109
To ensure excellent lubrication
performance for your engine, “Toyota
Genuine Motor Oil” is available, which has
been specifically tested and approved for
all Toyota engines.
Please contact your Toyota dealer for
further details about “Toyota Genuine
Motor Oil”.Look at the seethrough coolant reser-
voir when the engine is cold. The cool-
ant level is satisfactory if it is between
the “FULL” and “LOW” lines on the
reservoir. If the level is low, add the
coolant. (For the coolant type, see
“Coolant type selection” described be-
low.)
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the “LOW” line, add
coolant. Bring the level up to the “FULL”
line.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the
radiator, hoses, drain cock and water
pump.
If you can find no leak, have your Toyota
dealer test the cap pressure and check
for leaks in the cooling system.
CAUTION
To prevent burning yourself, do not
remove the coolant reservoir cap or
air release valve when the engine is
hot.
Coolant type selection
Use of improper coolants may damage
your engine cooling system.
Only use “Toyota Super Long Life Coolant”
or similar high quality ethylene glycol
based nonsilicate, nonamine, nonnitrite,
and nonborate coolant with longlife hy-
brid organic acid technology. (Coolant with
longlife hybrid organic acid technology
consists of the combination of low phos-
phates and organic acids.)
“Toyota Super Long Life Coolant” is pre-
mixed with 50% coolant and 50% deion-
ized water. This coolant provides protec-
tion down to about 35
°C (31 °F).
NOTICE
Do not use plain water alone.
03 07.07
Checking the engine coolant
level

2092003 MR2 from Aug. ’03 Prod. (OM17511U)
Z72109
Toyota recommends “Toyota Super Long
Life Coolant” which has been tested to
ensure that it will not cause corrosion nor
result in malfunction of your engine
coolant system with proper usage. “Toyota
Super Long Life Coolant” is formulated
with longlife hybrid organic acid
technology and has been specifically
designed to avoid engine cooling system
malfunction on Toyota vehicles.
Please contact your Toyota dealer for
further details.If any of the above parts are extremely
dirty or you are not sure of their condi-
tion, take your vehicle to a Toyota dealer.
CAUTION
To prevent burning yourself, be care-
ful not to touch the radiator or con-
denser when the engine is hot.
NOTICE
To prevent damage to the radiator
and condenser, do not perform the
work by yourself.
Checking brake fluid
SB72015
To check the fluid level, simply look at
the seethrough reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent ref
illing, it
may indicate a serious mechanical prob-
lem.
03 07.07
Checking the radiator and
condenser

2102003 MR2 from Aug. ’03 Prod. (OM17511U)
If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir.
Remove and replace the reservoir cap by
hand. Fill the brake fluid to the dotted
line. This brings the fluid to the correct
level when you put the cap back on.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture from
the air, and excess moisture can cause a
dangerous loss of braking.
CAUTION
Take care when filling the reservoir
because brake fluid can harm your
eyes and damage painted surfaces. If
fluid gets in your eyes, flush your
eyes with clean water immediately. If
you still feel uncomfortable with your
eyes, go to the doctor.
NOTICE
If you spill the fluid, be sure to wash
it off with water to prevent it from
damaging the parts or paint.
SB72002
Open
Close
If hot add
If cold addIf hot
O.K.
If cold
O.K.
Check the fluid level through the reser-
voir. If necessary, add Toyota P.S fluid
EH or equivalent.
Before checking the power steering
fluid, remove the cover inside the
trunk. (See “Replacing light bulbs” on
page 226 in Section 73.)
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (60
°C—80 °C or 140 °F—175 °F). You
may also check the level when the fluid
is cold (about room temperature,
10 °C—30 °C or 50 °F—85 °F) if the engine
has not been run for about five hours. Clean all dirt from outside of the reservoir
tank and look at the fluid level. If the fluid
is cold, the level should be in the “COLD”
range. Similarly, if it is hot, the fluid level
should be in the “HOT” range. If the level
is at the low side of either range, add
Toyota P.S fluid EH or equivalent to bring
the level within the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
03 07.07
Checking power steering fluid

2232003 MR2 from Aug. ’03 Prod. (OM17511U)
NOTICE
Be sure the engine and all accesso-
ries are off before performing main-
tenance.
 When checking the battery, remove
the ground cable from the negative
terminal (“” mark) first and rein-
stall it last.
 Be careful not to cause a short cir-
cuit with tools.
 Take care no solution gets into the
battery when washing it.
—Checking battery c ondition
Z73001
Ty p e A
Ty p e BGreen Dark
Clear or
light yellow
Blue White Red
CHECKING BY INDICATOR
Check the battery condition by the indi-
cator color. Indicator color
ConditionTy p e ATy p e B
GreenBlueGood
DarkWhite
Charging
necessary. Have
battery checked
by your Toyota
dealer.
Clear orlight
yellow
Red
Have battery
checked by your
Toyota dealer.
Battery recharging precautions
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:
1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION
Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.
Only do a slow charge (5 A or
less). Charging at a quicker rate is
dangerous. The battery may explode
causing personal injuries.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
03 07.07

2262003 MR2 from Aug. ’03 Prod. (OM17511U)
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Replacing light bulbs—
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the
wattage ratings given in the table.
CAUTION
To prevent burning yourself, do not
replace the light bulbs while they
are hot.
Halogen bulbs have pressurized gas
inside and require special handling.
They can burst or shatter if
scratched or dropped. Hold a bulb
only by its plastic or metal case.
Do not touch the glass part of a
bulb with bare hands.
NOTICE
Only use a bulb of the listed type.
The inside of the lens of exterior lights
such as headlights may temporarily fog up
when the lens becomes wet in the rain or
in a car wash. This is not a problem
because the fogging is caused by the
temperature difference between the outside
and inside of the lens, just like the wind-
shield fogged up in the rain. However, if
there is large drop of water on the inside
of the lens, or if there is water pooled
inside the light, contact your Toyota deal-
er.
03 07.07

2332003 MR2 from Aug. ’03 Prod. (OM17511U)
SD73010a
a: Backup light
b: Rear turn signal light
c: Stop/tail light
d: Stop light
CAUTION
Be careful when you work in the area
around the engine after driving in or-
der to prevent burning yourself. The
engine hood, the support rod, or sur-
rounding area could be hot after driv-
ing.
—License plate lights
SB73021
SB73022
SB73023
03 07.07

2352003 MR2 from Aug. ’03 Prod. (OM17511U)
CAUTION
Be careful when you work in the area
around the engine after driving in or-
der to prevent burning yourself. The
engine hood, the support rod, or sur-
rounding area could be hot after driv-
ing.
03 07.07

2372003 MR2 from Aug. ’03 Prod. (OM17511U)
SPECIFICATIONS
Specifications
Dimensions and weight238
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Engine 238
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Fuel 238
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Service specifications 239
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Tires 242
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Fuses 243
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03 07.07
SECTION 8

2382003 MR2 from Aug. ’03 Prod. (OM17511U)
Dimensions and weight
Overall length mm (in.) 3885 (153.0)
Overall width mm (in.) 1695 (66.7)
Overall height mm (in.) 1240 (48.8)
∗
Wheelbase mm (in.) 2450 (96.5)
Front tread mm (in.) 1475 (58.1)
Rear tread mm (in.) 1460 (57.5)
Vehicle capacity weight
(occupants + luggage)kg (lb.) 193 (425)
∗: Unladen vehicle
Engine
Model: 1ZZFE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 79.0  91.5 (3.11  3.60)
Displacement, cm
3 (cu. in.):
1794 (109.5)
Fuel
Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 48 (12.7, 10.6)
03 07.07

2392003 MR2 from Aug. ’03 Prod. (OM17511U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO SK16R11
NGK IFR5A11
Spark plug gap, mm (in.): 1.1 (0.043) ENGINE LUBRICATION
Oil capacity (drain and ref
ill),
L (qt., Imp. qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
“Toyota Genuine Motor Oil” is f illed in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and viscos-
ity. Oil grade:
API grade SL “EnergyConserving” or
ILSAC multigrade engine oil.
Recommended oil viscosity: SAE 5W30
OIL008
Outside temperature
Please contact your Toyota dealer for fur-
ther details.
03 07.07