cooling TOYOTA RAV4 1998 Owners Manual

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The gauge indicates the engine coolant
temperature when the ignition switch is
on. The engine operating temperature
will vary with changes in weather and
engine load.
If the needle moves into the red zone,
your engine is too hot. If your vehicle
overheats, stop your vehicle and allow the
engine to cool. Your vehicle may overheat during severe
operating conditions, such as:
Driving up a long hill on a hot day.
Reducing speed or stopping after high
speed driving.
Idling for a long period with the air
conditioning on in stop- and- go traffic.
Towing a trailer.
NOTICE
Do not remove the thermostat in
the engine cooling system as thismay cause the engine to overheat.The thermostat is designed to con-
trol the flow of coolant to keep thetemperature of the engine within
the specified operating range.
Do not continue driving with anoverheated engine. See ºIf your ve-hicle overheatsº in Part 4.
Tachometer
The tachometer indicates engine speed
in thousands of rpm
( revolutions per
minute). Use it while driving to select
correct shift points and to prevent en-
gine lugging and overrevving.
Driving with the engine running too fast
causes excessive engine wear and poor
fuel economy. Remember, in most cases
the slower the engine speed, the greater
the fuel economy.
NOTICE
Do not let the indicator needle get
into the red zone. This may causesevere engine damage.
Engine coolant temperature
gauge

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Heating
For best results, set controls to:
Fan speedÐ Any setting except ºOFFº
TemperatureÐ To w a r d s WARM
(red zone)
Air intakeÐFRESH (outside air)
Air flowÐFLOOR
Air conditioningÐOFF
For quick heating, select recirculated
air for a few minutes. To keep the
windows from fogging, select fresh af-
ter the vehicle interior has been
warmed.
Press the ºA/Cº button on for dehumidi-
fied heating.
Choose floor/windshield air flow to heat
the vehicle interior while defrosting or
defogging the windshield. Air conditioning
For best results, set controls to:
Fan speedÐ Any setting except ºOFFº
TemperatureÐ To w a r d s COLD
(blue zone)
Air intakeÐFRESH (outside air)
Air flowÐPANEL
Air conditioningÐON For quick cooling, move the air intake
selector to recirculate for a few min-
utes.
Ventilation
For best results, set controls to:
Fan speedÐ Any setting except ºOFFº
TemperatureÐ To w a r d s COLD
(blue zone)
Air intakeÐFRESH (outside air)
Air flowÐPANEL
Air conditioningÐOFF
Defogging
The inside of the windshield
For best results, set controls to:
Fan speedÐ Any setting except ºOFFº
TemperatureÐ To w a r d s WARM
(red zone) to heat; COLD (blue zone) to
cool
Air intakeÐFRESH (outside air)
Air flowÐWINDSHIELD
Air ConditioningÐON
Vehicles with ºA/Cº buttonÐ
Moving the air flow control lever to wind-
shield position turns on the defroster-
linked air conditioning. At this time, the
ºA/Cº button indicator comes on regard-
less of whether or not the ºA/Cº button is
pressed in. This is to clean up the front
view more quickly.
When the ºA/Cº button is not pressed in,
moving the air flow control lever to anoth-
er position turns off the air conditioning.
On humid days, do not blow cold air
on the windshieldÐthe difference be-
tween the outside and inside tempera-
tures could make the fogging worse.

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Engine exhaust cautions
CAUTION

Avoid inhaling the engine exhaust.
It contains carbon monoxide, which
is a colorless and odorless gas. It
can cause unconsciousness or even
death.
Make sure the exhaust system has
no holes or loose connections. The
system should be checked from
time to time. If you hit something,
or notice a change in the sound of
the exhaust, have the system
checked immediately.
Do not run the engine in a garage
or enclosed area except for the
time needed to drive the vehicle in
or out. The exhaust gases cannot
escape, making this a particularly
dangerous situation.
Do not remain for a long time in a
parked vehicle with the engine run-
ning. If it is unavoidable, however,
do so only in an unconfined area
and adjust the heating or cooling
system to force outside air into the
vehicle.
To allow proper operation of your
vehicle's ventilation system, keep
the inlet grilles in front of the wind-
shield clear of snow, leaves, or oth-
er obstructions.
Hardtop: Keep the back door closed
while driving. An open or unsealed
back door may cause exhaust gases
to be drawn into the vehicle.
If you smell exhaust fumes in the
vehicle, drive with the windows
open and the back door closed.
Have the cause immediately located
and corrected.
Soft- top: When you drive with the
soft- top closed, keep the tail gate
and rear window securely closed.
An open or unsealed tail gate and
rear window, may cause exhaust
gases to be drawn into the vehicle.
If you smell exhaust fumes in the
vehicle, drive with the windows
open and the tail gate and rear win-
dow closed. Have the cause im-
mediately located and corrected.FUNCTIONS OF ENGINE OIL
Engine oil has the primary functions of
lubricating and cooling the inside of the
engine, and plays a major role in main-
taining the engine in proper working order.
ENGINE OIL CONSUMPTION
It is normal that an engine should con-
sume some engine oil during normal
engine operation. The causes of oil
consumption in a normal engine are as
follows.
Oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil
is left on the cylinder wall when a pis-
ton moves downwards in the cylinder.
High negative pressure generated when
the vehicle is decelerating sucks some
of this oil into the combustion chamber.
This oil as well as some part of the oil
film left on the cylinder wall is burned
by the high temperature combustion
gases during the combustion process.
Facts about engine oil
consumption

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If your vehicle overheats
If your engine coolant temperature
gauge indicates overheating, if you ex-
perience a loss of power, or if you hear
a loud knocking or pinging noise, the
engine has probably overheated. You
should follow this procedure...
1. Pull safely off the road, stop the ve- hicle and turn on your emergency
flashers. Put the transmission in ºPº
(automatic) or neutral (manual) and ap-
ply the parking brake. Turn off the air
conditioning if it is being used.
2. If coolant or steam is boiling out of the radiator or reservoir, stop the engine.
Wait until the steam subsides before
opening the hood. If there is no coolant
boiling over or steam, leave the engine
running and make sure the electric
cooling fan is operating. If it is not,
turn the ignition off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Look for obvious coolant leaks from the radiator, hoses, and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has
been used.
CAUTION
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts.
4. If the coolant is leaking, stop the en-gine immediately. Call a Toyota dealer
for assistance.
5. If there are no obvious leaks, check the coolant reservoir. If it is dry, add
coolant to the reservoir while the en-
gine is running. Fill it about half full.
CAUTION
Do not attempt to remove the radiator
cap when the engine and radiator are
hot. Serious injury could result from
scalding hot fluid and steam blown
out under pressure.
6. After the engine coolant temperaturehas cooled to normal, again check the
coolant level in the reservoir. If neces-
sary, bring it up to half full again. Seri-
ous coolant loss indicates a leak in the
system. You s hould have it checked as
soon as possible at your Toyota dealer.

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Engine compartment overview
1. Windshield washer, rear window washerfluid tank
2. Battery
3. Fuse blocks
4. Engine oil filler cap
5. Brake fluid reservoir
6. Engine coolant reservoir
7. Electric cooling fans
8. Engine oil level dipstick
9. Power steering fluid reservoir
10. Windshield washer fluid level dipstick

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Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
Do not leave used oil within the
reach of children.Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
NOTICE
Remember that battery and ignition
cable carry high currents or volt-ages. Be careful of accidentallycausing a short circuit.
Add only demineralized or distilled water to fill the radiator. And if youspill some of the coolant, be sure
to wash it off with water to preventit from damaging the parts or paint.
Do not allow dirt or anything elseto fall through the spark plug holes.
Do not pry the outer electrode of a
spark plug against the center elec-trode.
Use only spark plugs of the speci-fied type. Using other types will
cause engine damage, loss of per-
formance or radio noise.
Do not reuse platinum- tipped spark
plugs by cleaning or regapping.
Do not overfill automatic transmis-sion fluid and transfer oil, or the
transmission and transfer could bedamaged.
Do not drive with the air cleaner filter removed, or excessive engine
wear could result. Also backfiring
could cause a fire in the enginecompartment.
Be careful not to scratch the glass
surface with the wiper frame.
When closing the engine hood,check to see that you have not for-gotten any tools, rags, etc.

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Look at the see- through coolant reser-
voir when the engine is cold. The cool-
ant level is satisfactory if it is between
the ºFULLº and ºLOWº lines on the
reservoir. If the level is low, add ethyl-
ene- glycol type coolant.
The coolant level in the reservoir will vary
with engine temperature. However, if the lev-
el is on or below the ºLOWº line, add coolant.
Bring the level up to the ºFULLº line.
Use only ethylene- glycol type coolant. See
information in the next column.
If the coolant level drops within a short time
after replenishing, there may be a leak in
the system. Visually check the radiator,
hoses, radiator cap and drain cock and water
pump.
If you can find no leak, have your Toyota
dealer test the cap pressure and check for
leaks in the cooling system.
CAUTION
To prevent burning yourself, do not
remove the radiator cap when the en-
gine is hot.
Coolant type selection
Your coolant must contain ethylene- glycol
antifreeze. In addition to preventing freez-
ing and subsequent damage to the engine,
this will also prevent corrosion. Further
supplemental inhibitors or additives are
neither needed nor recommended.
Read the antifreeze container for informa-
tion on freeze protection. Follow the
manufacturer 's directions for how much to
mix with water. The total capacity of the
cooling system is given in Part 8. We
recommend 50 % solution be used for
your Toyota, or a sufficient quantity to
provide protection to about ±35
C (±31 F).
NOTICE
Do not use alcohol type antifreeze or
plain water alone.
Checking brake fluid
To check the fluid level, simply look at
the see- through reservoir. The level
should be between the ºMAXº and
ºMINº lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent ref illing, it
may indicate a serious mechanical problem.
If the level is low, add SAE J1703 or
FMVSS No. 116 DOT 3 brake fluid to
the brake reservoir.
Remove and replace the reservoir cover by
hand. Fill the brake fluid to the dotted line.
This brings the fluid to the correct level when
you put the cover back on.
Checking the engine coolant level

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NOTICE
If the wrong combination of tire and chain is used, the chains could dam-age the vehicle body.
* RAV4 genuine tire chains
(Part No. 08329- 42801)
Laws about using tire chains vary ac-
cording to locality and type of road, so
always check your local laws before
you install tire chains.
CHAIN INSTALLATION
Four- wheel drive models:
Install the chains on the rear tires as
tightly as possible. Do not use tire
chains on the front tires. Retighten
chains after driving 0.5Ð1.0 km
(1/4Ð1/2 mile).
Two- wheel drive models:
Install the chains on the front tires as
tightly as possible. Do not use tire
chains on the rear tires. Retighten
chains after driving 0.5Ð1.0 km
(1/4Ð1/2 mile). When installing chains on your tires, care-
fully follow the instructions of the chain
manufacturer.
If wheel covers are used, they will be
scratched by the chain band, so remove the
covers before putting on the chains.CAUTION

Do not exceed 50 km/h (30 mph) or
the chain manufacturer 's recom-
mended speed limit, whichever is
lower.
Drive carefully avoiding bumps,
holes, and sharp turns, which may
cause the vehicle to bounce.
Avoid sharp turns or locked- wheel
braking, as use of chains may ad-
versely affect vehicle handling.
Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace damaged wheels, the
tire may slip off the wheel or they may cause
loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
Correct replacement wheels are available at
your Toyota dealer.
A wheel of a different brand, size and type
may adversely affect handling, wheel and
bearing life, brake cooling, speedometer/
odometer calibration, stopping ab ility, head-
light aim, bumper height, vehicle ground
clearance, and tire or snow chain clearance
to the body and chassis.

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Oil grade:
API grade SH, ºEnergy- Conserving IIº
or SJ, ºEnergy- Conservingº multi
grade engine oil or ILSAC multigrade
engine oil is recommended.
Recommended oil viscosity (SAE):
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): Manual transmission
8.0 (8.5, 7.0)
Automatic transmission
7.7 (8.1, 6.8) Coolant type:
With ethylene- glycol antifreeze (Do
not use alcohol type.)
BATTERY
Open voltage *
at 20 C (68 F):
12.6Ð12.8 V Fully charged
12.2Ð12.4 V Half charged
11.8Ð12.0 V Discharged
* : Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
CLUTCH
Pedal freeplay, mm (in.): 5Ð15 (0.2Ð0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Two- wheel drive models
3.9 (4.1, 3.4)
Four- wheel drive models 5.0 (5.3, 4.4) Oil type:
Two- wheel drive models
Gear oil API GL- 4 or GL- 5
Four- wheel drive models Gear oil API GL- 5
Recommended oil viscosity: SAE 75W- 90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and ref ill),
L (qt., Imp. qt.): Up to 3.3 (3.5, 2.9)
Fluid type: Two- wheel drive models
Automatic transmission fluid
D- II or DEXRON III (DEXRON II)
Four- wheel drive models
Toyota automatic transaxle fluid
Type T or equivalent

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Instrument panel
20. ECU- IG 10 A: Electronically controlled
automatic transmission system, rear
window defogger, center differential
lock system, electric moon roof, multi-
port fuel injection system/sequential
multiport fuel injection system, electric
cooling fan, anti- lock brake system,
cruise control system
21. TURN & GAUGE 10 A: Turn signal
lights, gauges and meters, back- up
lights, service reminder indicators, air
conditioning system, daytime running
light systemInstrument panel
22. STOP 10 A: stoplights, high mounted
stoplight, electronically controlled auto-
matic transmission system, anti- lock
brake system
23. TAIL 15 A: Gauges and meters, emer-
gency flashers, cigarette lighter, center
differential lock system, clock, rear win-
dow defogger, air conditioning system,
electronically controlled automatic
transmission system, car audio system,
tail lights, license plate lights, parking
lights, instrument panel light control,
side marker lights
24. OBD 10 A: On- board diagnosis system
25. SRS- B 10 A: SRS airbag warning lightPassenger's side kick panel
26. HORN 10 A: Horn
27. DEFOG 20 A: Rear window defogger
28. AM1 10 A: ºCIGº, ºPWR OUTLETº,
ºSRS- ACCº, ºWIPERº, ºECU- IGº and
ºTURN & GAUGEº fuses
29. A/C 10 A: Air conditioning system
Fuses (type B)
30. MAIN No.1 40 A: Starting system, ºH-
LP (RH)º, ºH- LP (LH)º, ºH- LP RH- Hº,
ºH- LP LH- Hº, ºH- LP RH- Lº and ºH- LP
LH- Lº fuses
31. CDS FAN 30 A: Electric cooling fans
32. RDI FAN 30 A: Electric cooling fans