TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine BO0EP−02
N12566
Tail Gate Lock Striker
Tail Gate StayDoor Outside Handle
Tail Gate Lock Link
Tail Gate Lock
Tail Gate Hinge
Tail Gate Service Hole Cover Stay Stopper
N·m (kgf·cm, ft·lbf) : Specified torque
12 (120, 9)
18 (185, 13)
12 (120, 9)
12 (120, 9)
− BODYTAIL GATE
BO−41
1925 Author: Date:
1996 TOYOTA T100 (RM449U)
TAIL GATE
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO0EQ−02
BO−42
− BODYTAIL GATE
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE SERVICE HOLE COVER
2. REMOVE TAIL GATE LOCK
3. REMOVE TAIL GATE LOCK LINK
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
4. REMOVE DOOR OUTSIDE HANDLE
5. REMOVE TAIL GATE STAY
6. REMOVE TAIL GATE LOCK STRIKER
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
7. REMOVE TAIL GATE
8. REMOVE TAIL GATE HINGE
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine BO0ER−01
− BODYTAIL GATE
BO−43
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page BO−42).

Downloaded from www.Manualslib.com manuals search engine BO0FE−02
N21243
w/ Armrest:
Floor M/T only:
Center ArmrestSeatback CoverSeatback Pad
Headrest Support
Seatback Frame
Hog Ring
Outer Track LH Seat Cushion Cover
Seat Cushion Pad
Seat Cushion Frame
Outer Track RH
Non−reusable part Headrest w/o Armrest:
 Hog Ring 
Equalizing Wire BO−44
− BODYFRONT SEAT (Bench Type)
1928 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT SEAT (Bench Type)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO0F1−03
H16112
Floor M/T only:
Extra cab (DLX grade):
Center Armrest
Seat Cushion Cover
Seat Cushion Pad
Seat Cushion Frame
Seat Cushion ShieldHeadrest Support
Seatback Frame
Seatback Pad
Seatback Cover
Inner Adjuster Seat Adjuster
Inner Track
Inner Shield
Seat Adjuster
Outer Shield Headrest
Outer Track Center Armrest
Cable Inner Track Equalizing WireHog Ring 
Hog Ring 
Non−reusable part
− BODYFRONT SEAT (Split Bench Type)
BO−45
1929 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT SEAT (Split Bench Type)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO0F7−02
N13722
Back Panel Trim
Rear Seat Cushion Cover
Rear Seat Cushion
Hinge Lower Cover
Hinge Cover
Hinge Upper Cover Rear Seat Cushion PadRear Seat Cushion
Rear Seat Cushion BO−46
− BODYREAR SEAT
1930 Author: Date:
1996 TOYOTA T100 (RM449U)
REAR SEAT
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO0FC−02
N21244
Adjustable anchor:Outer belt:
Inner belt split seat: Inner belt bench seat:Front Seat Outer
Front Seat InnerSeat Belt
Anchor Cap Shoulder
Belt
Anchor
Adjuster
Belt RH
Belt LHBelt
Front Seat Inner Front Seat Inner
Belt RH
Belt LHFront Seat Inner
43 (440, 32)
N·m (kgf·cm, ft·lbf) : Specified torque
43 (440, 32)
43 (440, 32)
43 (440, 32)43 (440, 32)
Regular cab:
− BODYSEAT BELT
BO−47
1931 Author: Date:
1996 TOYOTA T100 (RM449U)
SEAT BELT
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine H16113
(Front seat belt)Extra cab
Adjustable Anchor
Slide Garnish
Quarter Trim
Front Seat Belt
Shoulder Anchor
Anchor Cover
Front Seat Inner BeltFront Seat
Outer Belt
43 (440, 32)43 (440, 32)
43 (440, 32)
43 (440, 32)
N·m (kgf·cm, ft·lbf): Specified torque BO−48
− BODYSEAT BELT
1932 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine N21245
(Rear seat belt)
Rear Seat Belt
Shoulder Anchor
Rear Seat
Outer Belt
Inner Belt Rear Seat
N·m (kgf·cm, ft·lbf): Specified torque
43 (440, 32)
43 (440, 32)
43 (440, 32)43 (440, 32)
Extra cab
− BODYSEAT BELT
BO−49
1933 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine BO0FD−02
BO0632
BO0633
15°
45°
N15359
BO−50
− BODYSEAT BELT
1996 TOYOTA T100 (RM449U)
INSPECTION
CAUTION:
Replace the seat belt assembly (outer belt, inner belt, bolts
or nuts and sill−bar) if it has been used in a severe impact.
The entire assembly should be replaced even if damage is
not obvious.
1. All seat belts:
RUNNING TEST (IN SAFE AREA)
(a) Fasten the seat belts.
(b) Drive the car at 10 mph (16 km/h) and make a very hard
stop.
(c) Check that the seat belt is locked and cannot be extended
at this time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also, whenever installing a new belt assembly, verify the
proper operation before installation.
2. All seat belts:
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out at over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Except driver’s seat belt:
STATIC TEST
(a) Pull out the whole belt, release it slightly and then pull it
out again.
(b) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.
4. Manual type seat belt:
TEST
(a) Adjust the belt to the proper length.
(b) Apply a firm load to the belt.
(c) Make sure that the belt does not extend.