TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine BO0EH−02
Z04533
BO0050
BO0051
BO0052
− BODYBACK WINDOW GLASS
BO−31
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. REMOVE STOPPER
2. REMOVE FIX FRAMES
3. REMOVE SLIDE GLASS
Pull apart the channels and remove the 2 slide glass panes at
the center area of the glass channel.
4. REMOVE NON−SLIDE GLASS
(a) Pull apart the channels and remove the 2 fix frames, as
shown.
(b) Pull apart the channels and remove the 2 non−slide glass
panes, as shown.
HINT:
At the time of reassembly, please refer to the following item.
Apply soapy water to the contact surface of the weatherstrip
and glass channel flange.

Downloaded from www.Manualslib.com manuals search engine BO0EI−01
BO−32
− BODYBACK WINDOW GLASS
1996 TOYOTA T100 (RM449U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO−31).

Downloaded from www.Manualslib.com manuals search engine BO0EJ−02
N05950
N05949
(0.31 in) 8 mm
(0.08 in) 2 mm
N05951
N05952
− BODYBACK WINDOW GLASS
BO−33
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. INSTALL BACK WINDOW GLASS WITH WINDOW
FRAME
(a) Install the working cord to the frame, as shown.
(b) Apply soapy water to the contact surface of the body and
the weatherstrip lip.
(c) Hold the glass in position on the body.
(d) Install the glass by pulling the cord from the room side,
while pushing on the outside of the weatherstrip with your
open hand.
(e) To snug the glass in place, tap from the outside with your
open hand.
2. INSPECT FOR LEAKS AND REPAIR
(a) Perform a leak test after the hardening time has elapsed.
(b) Seal any leak with sealant.
Part No. 08833−00030 or equivalent

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N20330
Instrument Panel ReinforcementCenter Defroster NozzleFront Pillar Garnish Brace No. 3
Cowl Side Trim
Front Door Scuff Plate Duct Heater to
Register No. 4
Center Register
Duct Heater to Register No. 1
Instrument Panel
Combination Meter
Center Cluster Finish Panel
Steering ColumnCluster Finish Panel
Combination Switch
Steering Column Cover
Lower Center CoverGlove Compartment DoorRear Console Box Stereo Opening Cover
Steering Wheel PadRadio
Steering Wheel B
Lower Finish Panel No. 2 Brace No. 1
Brace No. 2
Side Bracket RH
Ash Tray Register No. 1
Center Cluster Finish Lower Panel
Duct Heater to Register No. 2
Glove Compartment
Door Reinforcement Lower Finish Panel No. 1I
Side Bracket LHF
G
A
H
D HA
D A A
A
AAGG
G E
E
E
E EF
F
F
F
F
E
EF B B
B
B
EE I
I
I
B BBB B
C
A
CADuct Heater to
EE
35 (360, 26)
N·m (kgf·cm, ft·lbf) : Specified torque BO−34
− BODYINSTRUMENT PANEL
1918 Author: Date:
1996 TOYOTA T100 (RM449U)
INSTRUMENT PANEL
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine N15353
F Duct Heater to Register No. 3
Center Register
Mounting Bracket No. 1
Center Bracket Stay No. 2Register No. 2
Instrument PanelCup Holder Duct Heater to Register No. 5
Mounting Bracket No. 2 F
FFF
F
F
F
F
FF
F
F
F
FF
FF
V06838
A
D
GB
E
HC
F
I Code Shape Sizeø = 6 (0.24)
L = 22 (0.87)
Code Shape Size Code Shape Size
ø = 5 (0.20)
L = 14 (0.55)
ø = 5 (0.20)
L = 18 (0.71)ø = 8 (0.31)
L = 20 (0.79)
ø = 5 (0.20)
L = 16 (0.63)ø = 5 (0.20)
L = 14 (0.55) ø = 6 (0.24)
L = 18 (0.71)
− BODYINSTRUMENT PANEL
BO−35
1919 Author: Date:
1996 TOYOTA T100 (RM449U)
HINT:
Screw shapes and sizes are inndecated in the able below.
The codes (A ∼ I) correspond to those indecated on the previous pages.

Downloaded from www.Manualslib.com manuals search engine BO0EL−03
N05924
N06045
N05919
BO−36
− BODYINSTRUMENT PANEL
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT PILLAR GARNISH
2. REMOVE FRONT DOOR SCUFF PLATE
3. REMOVE COWL SIDE TRIM
4. REMOVE STEERING WHEEL
(See page SR−13)
5. REMOVE STEERING COLUMN COVER
6. REMOVE HOOD LOCK RELEASE LEVER
7. REMOVE LOWER FINISH PANEL NO. 1
8. REMOVE COMBINATION SWITCH
9. REMOVE GLOVE COMPARTMENT DOOR
10. REMOVE LOWER FINISH PANEL NO. 2
11. REMOVE LOWER CENTER COVER
12. w/ Sports seat:
REMOVE REAR CONSOLE BOX
13. REMOVE CENTER CLUSTER FINISH PANEL
HINT:
Tape a screwdriver tip before use.
(a) Remove the heater control knobs.
(b) Using a screwdriver, remove the panel.
(c) Remove the radio.
(d) Remove the heater control.
14. REMOVE CENTER CLUSTER FINISH LOWER PANEL
HINT:
Tape a screwdriver tip before use.
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the panel, then disconnect
the connector.
(c) Remove the stereo opening cover.
15. REMOVE CLUSTER FINISH PANEL
(a) Remove the 5 screws.
(b) Remove the combination meter.
16. REMOVE REGISTER NO. 1
17. REMOVE DUCT HEATER TO REGISTER NO. 1
18. REMOVE DUCT HEATER TO REGISTER NO. 2
19. REMOVE GLOVE COMPARTMENT DOOR RE-
INFORCEMENT
20. REMOVE BRACE NO. 1 AND NO. 2

Downloaded from www.Manualslib.com manuals search engine N12565
− BODYINSTRUMENT PANEL
BO−37
1996 TOYOTA T100 (RM449U)
21. REMOVE INSTRUMENT PANEL
(a) Disconnect the connectors.
(b) Remove the 2 bolts from instrument panel.
22. REMOVE INSTRUMENT PANEL REINFORCEMENT
(a) Remove the brace No. 3.
(b) Remove the 4 nuts, 2 bolts and the reinforcement.

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BO−38
− BODYINSTRUMENT PANEL
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. REMOVE DUCT HEATER TO REGISTER NO. 3
2. REMOVE DUCT HEATER TO REGISTER NO. 5
3. REMOVE REGISTER NO.2
4. REMOVE CENTER BRACKET
5. REMOVE MOUNTING BRACKET NO. 1 AND NO. 2
6. REMOVE STAY NO. 2
7. REMOVE CENTER REGISTER
8. REMOVE CUP HOLDER
9. REMOVE DUCT HEATER TO CENTER REGISTER
10. REMOVE DUCT HEATER TO REGISTER NO. 4
11. REMOVE CENTER DEFROSTER NOZZLE

Downloaded from www.Manualslib.com manuals search engine BO0EN−01
− BODYINSTRUMENT PANEL
BO−39
1996 TOYOTA T100 (RM449U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO−38).

Downloaded from www.Manualslib.com manuals search engine BO0EO−01
BO−40
− BODYINSTRUMENT PANEL
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page BO−36).