TOYOTA TERCEL 1996 Service Workshop Manual
Page 51 of 1202
PP-4
- PREPARATIONENGINE MECHANICAL
51 Author: Date:
1996 TERCEL (RM440U)
(09954-05020)Claw No.2Crankshaft pulley
09960-10010Variable Pin Wrench Set
(09962-01000)Variable Pin Wrench Arm AssyCamshaft timing pulley
Camshaft sub-gear
(09963-01000)Pin 10Camshaft timing pulley
(09963-00500)Pin 5Camshaft sub-gear
Page 52 of 1202
PP3IP-01
- PREPARATIONENGINE MECHANICAL
PP-5
1996 TERCEL (RM440U)
RECOMMENDED TOOLS
09040-0001 1Hexagon Wrench Set .Oil filter union
09043-50080Bi-hexagon Wrench 8 mm .Cylinder head bolt
09090-04020Engine Sling DeviceFor suspending engine
09200-00010Engine Adjust Kit .
09258-00030Hose Plug Set .Plug for vacuum hose, fuel hose, etc.
09904-00010Expander Set .Intake camshaft snap ring
Page 53 of 1202
PP18S-01
PP-6
- PREPARATIONENGINE MECHANICAL
1996 TERCEL (RM440U)
EQUIPMENT
Caliper gauge
CO/HC meter
Compression gauge
Connecting rod aligner
Cylinder gauge
Dial indicator
Dye penetrant
Engine tune-up tester
Heater
Magnetic finger
Micromerer
OBD II scan toolIdle speed
Piston ring compressor
Piston ring expander
Plastigage
Precision straight edge
Soft brush
Spring testerValve spring
Steel squareValve spring
Torque wrench
Valve seat cutter
Vernier calipers
Page 54 of 1202
PP18T-03
- PREPARATIONENGINE MECHANICAL
PP-7
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08826-00080Seal Packing Black or equivalent
(FIPG)Camshaft bearing cap (No. 1 and
No. 2)
Cylinder head cover
Rear oil seal retainer
08826-00100Seal Packing 1282B,
THREE BOND 1282B or equivalent
(FIPG)Water outlet housing
08833-00070Adhesive 1324,
THREE BOND 1324 or equivalentSpark plug tube
Flywheel or drive plate bolt
08833-00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentOil pressure switch
Page 55 of 1202
PP3IR-01
PP-8
- PREPARATIONEMISSION CONTROL
55 Author: Date:
1996 TERCEL (RM440U)
EMISSION CONTROL
RECOMMENDED TOOLS
09082-00040TOYOTA Electrical Tester.
Page 56 of 1202
PP18U-04
- PREPARATIONEMISSION CONTROL
PP-9
1996 TERCEL (RM440U)
EQUIPMENT
HeaterTVV
ThermometerTVV
Torque wrench
Vacuum gauge
Page 57 of 1202
PP3IS-01
PP-10
- PREPARATIONEMISSION CONTROL
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08833-00070Adhesive 1324,
THREE BOND 1324 or equivalentTVV
Page 58 of 1202
PP3IT-01
- PREPARATIONMFI
PP-1 1
58 Author: Date:
1996 TERCEL (RM440U)
MFI
SST (Special Service Tools)
09268-41046Injection Measuring Tool Set
(09268-41091)NO.7 Union
(90405-09015)No.1 Union
09268-45012EFI Fuel Pressure Gauge
09631-22020Power Steering Hose Nut
14 x 17 mm Wrench SetFuel line flare nut
09816-30010Oil Pressure Switch SocketKnock sensor
09842-30070Wiring ºFº EFI Inspection
09843-18020Diagnosis Check Wire
Page 59 of 1202
PP18W-01
PP-12
- PREPARATIONMFI
1996 TERCEL (RM440U)
RECOMMENDED TOOLS
09082-00040TOYOTA Electrical Tester.
09200-00010Engine Adjust Kit .
09258-00030Hose Plug Set .Plug for vacuum hose, fuel hose, etc.
Page 60 of 1202
PP18X-01
- PREPARATIONMFI
PP-13
1996 TERCEL (RM440U)
EQUIPMENT
Carburetor cleaner
OBD II scan tool
Soft brushThrottle body
Sound scopeInjector
Thermometer
Torque wrench
Vacuum gauge