engine TOYOTA TUNDRA 2000 Manual PDF
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ÐChecking battery exterior
TerminalsGround cable
Hold- down clamp
Check the battery for corroded or loose
terminal connections, cracks, or loose
hold- down clamp. a. If the battery is corroded, wash it off with a solution of warm water and bak-
ing soda. Coat the outside of the termi-
nals with grease to prevent further cor-
rosion.
b. If the terminal connections are loose, tighten their clamp nutsÐbut do not
overtighten.
c. Tighten the hold- down clamp only enough to keep the battery firmly in
place. Overtightening may damage the
battery case.
NOTICE
Be sure the engine and all accesso-ries are off before performing main-tenance.
When checking the battery, remove
the ground cable from the negativeterminal (- º mark) first and rein-stall it last.
Be careful not to cause a short cir-cuit with tools.
Take care no solution gets into thebattery when washing it.
ÐChecking battery fluid
Ty p e A
Green Dark Clear or light yellow
Ty p e B Red
White
Blue
CHECKING BY THE HYDROMETER
Check the battery condition by the
hydrometer color.
Hydrometer color
ConditionTy p e ATy p e BCondition
GREENBLUEGood
DARKWHITE
Charging necessary.
Have battery
checked by your
Toyota dealer.
CLEAR or
LIGHT
YELLOW
RED
Have battery
checked by your
Toyota dealer.
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Battery recharging precautions
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION
Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.
Only do a slow charge (5 A or
less). Charging at a quicker rate is
dangerous. The battery may ex-
plode, causing personal injuries.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure allaccessories are turned off.
Checking and replacing fuses
Ty p e A
Good Blown
Ty p e B
Ty p e C Good Blown
Good Blown
If the headlights or other electrical
components do not work, check the
fuses. If any of the fuses are blown,
they must be replaced.
See Fuse locationsº in Chapter 7- 1 for
locations of the fuses.
Turn the ignition switch and inoperative
component off. Pull a suspected fuse
straight out and check it.
Determine which fuse may be causing the
problem. The lid of the fuse box shows
the name of the circuit for each fuse. See
Part 8 of this manual for the functions
controlled by each circuit.
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Type A fuses can be pulled out by the
pull- out tool. The location of the pull- out
tool is shown in the illustration.
If you are not sure whether the fuse has
blown, try replacing the suspected fuse
with one that you know is good.
If the fuse has blown, push a new fuse
into the clip.
Only install a fuse with the amperage rat-
ing designated on the fuse box lid.
If you do not have a spare fuse, in an
emergency you can pull out the DOMEº,
A/Cº or HTRº fuse, which may be dis-
pensable for normal driving, and use it if
its amperage rating is the same.
If you cannot use one of the same amper-
age, use one that is lower, but as close
as possible to the rating. If the amperage
is lower than that specified, the fuse
might blow out again but this does not
indicate anything wrong. Be sure to get
the correct fuse as soon as possible and
return the substitute to its original clip.
It is a good idea to purchase a set of
spare fuses and keep them in your ve-
hicle for emergencies.If the new fuse immediately blows out,
there is a problem with the electrical sys-
tem. Have your Toyota dealer correct it as
soon as possible.
CAUTION
Never use a fuse with a higher am-
perage rating, or any other object, in
place of a fuse. This may cause ex-
tensive damage and possibly a fire.
Adding washer fluid
If any washer does not work or low
windshield washer fluid level warning
light comes on, the washer tank may be
empty. Add washer fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer 's directions for how much to
mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-age your vehicle's paint.
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Part 8
SPECIFICATIONS
Dimensions
Payload
Engine
Fuel
Service specifications
Ti r es
Fuses
Dimensions
TWO- WHEEL DRIVE MODELS
Standard cab models Access cab models
Overall length mm (in.)
Overall height
* 5mm (in.)
Front tread mm (in.)
Rear tread mm (in.) Overall width mm (in.)
Wheelbase mm (in.)5405 (212.8)
*
1
5525 (217.5)*25525 (217.5)
1910 (75.2)
1940 (76.4)
*3
2015 (79.3)*4
1800 (70.9)*6
1805 (71.1)*7
1810 (71.3)*8
1815 (71.5)*9
3260 (128.3)
1680 (66.1)
1648 (64.9)
1648 (64.9) 1680 (66.1)
3260 (128.3) 1800 (70.9) 1910 (75.2)
*
1: Without rear bumper*2: With rear bumper*3: With wheel arch moulding*4: With over fender*5: Unladen vehicle*6: With 2UZ- FE engine and
without P265 tires
*7: With 5VZ- FE engine and
without P265 tires
*8: With 2UZ- FE engine and
with P265 tires
*9: With 5VZ- FE engine and
with P265 tires
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FOUR- WHEEL DRIVE MODELSStandard cab models Access cab models
Overall length mm (in.)
Overall height
* 5mm (in.)
Overall width mm (in.)
5405 (212.8)
*
1
5525 (217.5)*25525 (217.5)
1910 (75.2)
1940 (76.4)
*3
2015 (79.3)*4
1820 (71.7)*6
1825 (71.9)*7
1830 (72.0)*8
1835 (72.2)*9
1815 (71.5) 1910 (75.2)
1940 (76.4)
*3
* 1
: Without rear bumper*2: With rear bumper*3: With wheel arch moulding*4: With over fender*5: Unladen vehicle*6: With 2UZ- FE engine and
without P265 tires
*7: With 5VZ- FE engine and
without P265 tires
Front tread mm (in.)
Rear tread mm (in.)
Wheelbase
mm (in.) 3260 (128.3)
1675 (65.9)
1648 (64.9)
1648 (64.9) 1675 (65.9)
3260 (128.3)
*
8: With 2UZ- FE engine and
with P265 tires
*9: With 5VZ- FE engine and
with P265 tires
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Payload*
U.S.A.kg (lb.)
Standard cab
5VZ- FE engineTwo- wheel drive modelsManual transmissionStandard grade773 (1705)
Automatic transmissionStandard grade753 (1661)
Four- wheel drive modelsManual transmissionSR5 grade651 (1436)
Automatic transmissionSR5 grade631 (1392)
2UZ- FE engineFour- wheel drive modelsAutomatic transmissionSR5 grade879 (1938)
Access cab5VZ- FE engineTwo- wheel drive modelsManual transmissionSR5 grade731 (1612)
Automatic transmissionSR5 grade710 (1567)
Limited grade653 (1441)
Four- wheel drive modelsManual transmissionSR5 grade762 (1680)
Automatic transmissionSR5 grade736 (1624)
Limited grade679 (1499)
2UZ- FE engineTwo- wheel drive modelsAutomatic transmissionSR5 grade872 (1924)
Limited grade815 (1798)
Four- wheel drive modelsAutomatic transmissionSR5 grade694 (1532)
Limited grade637 (1406)
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Canadakg (lb.)
Standard cab
5VZ- FE engineTwo- wheel drive modelsManual transmissionStandard grade763 (1683)
Automatic transmissionStandard grade743 (1639)
Four- wheel drive modelsManual transmissionStandard grade653 (1440)
Automatic transmissionStandard grade633 (1396)
Access cab5VZ- FE engineTwo- wheel drive modelsAutomatic transmissionSR5 grade700 (1545)
Four- wheel drive modelsManual transmissionSR5 grade746 (1646)
Automatic transmissionSR5 grade726 (1602)
2UZ- FE engineTwo- wheel drive modelsAutomatic transmissionSR5 grade862 (1902)
Four- wheel drive modelsAutomatic transmissionSR5 grade684 (1509)
*: Occupants + luggage
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Engine
Model:5VZ- FE and 2UZ- FE
Type: 5VZ- FE engine6 cylinder V type, 4 cycle, gasoline
2UZ- FE engine
8 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.): 5VZ- FE engine93.5 82.0 (3.68 3.23)
2UZ- FE engine
94.0 84.0 (3.70 3.31)
Displacement, cm
3 (cu. in.):
5VZ- FE engine 3378 (206.1)
2UZ- FE engine 4664 (284.6)
Fuel
Fuel type: Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 100 (26.4, 22.0)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
5VZ- FE engineIntake 0.13Ð0.23 (0.006Ð0.009)
Exhaust 0.27Ð0.37 (0.011Ð0.014)
2UZ- FE engine Intake 0.15Ð0.25 (0.006Ð0.010)
Exhaust 0.25Ð0.35 (0.010Ð0.014)
Spark plug type: 5VZ- FE engineDENSO K16TR11
NGK BKR5EKB11
2UZ- FE engine DENSO K20R- U
NGK BKR6EYA
Spark plug gap, mm (in.): 5VZ- FE engine
1.1 (0.043)
2UZ- FE engine 0.8 (0.031)
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Drive belt tension measured with Bor-
roughs drive belt tension gauge
No.BT- 33- 73F (used belt), lbf:5VZ- FE engineGenerator belt 100 20
Air conditioning compressor belt
100
+20
-10
Power steering pump belt100+20
-15
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.):
5VZ- FE engineWith filter 5.2 (5.5, 4.6)
Without filter 4.9 (5.2, 4.3)
2UZ- FE engine With filter 6.1 (6.4, 5.4)
Without filter 5.7 (6.0, 5.0)
Oil grade: API grade SJ, Energy- Conservingº or
ILSAC multigrade engine oil is recom-
mended. Recommended oil viscosity (SAE):
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
With manual transmission 10.0 (10.6, 8.8)
With automatic transmission 5VZ- FE engine 9.9 (10.5, 8.7)
2UZ- FE engine 11.6 (12.3, 10.2)
Coolant type: TOYOTA Long Life Coolantº or equiva-
lent
With ethylene- glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone. BATTERY
Open voltage
* at 20
5C (68 5F):
12.6Ð12.8 V Fully charged
12.2Ð12.4 V Half charged
11.8Ð12.0 V Discharged
*: Voltage that is checked 20 minutes af- ter the key is removed with all the
lights turned off
Charging rates: 5 A max.
CLUTCH
Pedal freeplay, mm (in.): 5Ð15 (0.2Ð0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.): Two- wheel drive models 2.6 (2.7, 2.3)
Four- wheel drive models 2.2 (2.3, 1.9)
Oil type: Gear oil API GL-4 or GL-5
Recommended oil viscosity: SAE 75W- 90
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AUTOMATIC TRANSMISSION
Fluid capacity (drain and refill), L (qt.,
Imp. qt.):
Up to 2.0 (2.1, 1.8)
Fluid type: Automatic transmission fluid D- II or
DEXRON III (DEXRON II)
TRANSFER
Oil capacity, L (qt., Imp. qt.): 1.0 (1.1, 0.9)
Oil type: Gear oil API GL-4 or GL-5
Recommended oil viscosity: SAE 75W- 90
DIFFERENTIAL
Oil capacity, L (qt., Imp. qt.): Front 1.15 (1.2, 1.0)
RearTwo- wheel drive models 3.80 (4.0, 3.3)
Four- wheel drive models 3.50 (3.7, 3.1)Oil type:
Hypoid gear oil API GL- 5
Recommended oil viscosity:
Front SAE 75W- 90
Rear Above -18 5C (0 5F)
SAE 90
Below -18 5C (0 5F)
SAE 80W or 80W- 90
CHASSIS LUBRICATION
Propeller shafts: Spiders and slide yokesLithium base chassis grease, NLGI
No.2
Double cardan joint Molybdenum- disulfide lithium base
chassis grease, NLGI No.2
BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.): 95 (3.7)
Pedal freeplay, mm (in.): 1Ð6 (0.04Ð0.24)
Pad wear limit, mm (in.): 1.0 (0.04) Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment: Pedal typeÐwhen depressed with the
pressure of 294 N (30 kgf, 66.1 lbf)5Ð8 clicks
Lever typeÐwhen pulled with the force
of 196 N (20 kgf, 44 lbf) 4Ð12 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel freeplay: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III
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