engine VAUXHALL VIVARO 2014 Service Manual

120Vehicle care
If the cooling system is cold, the
coolant level should be just above the
MIN mark. Top up if the level is low.
9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
If a substantial amount of coolant is
required, it will be necessary to bleed
any trapped air from the cooling
system. Seek the assistance of a
workshop.
If the coolant temperature is too high, control indicator W illuminates red in
the instrument cluster, together with
C 3 72. Consult a workshop if
coolant level is sufficient.
Power steering fluidIf the fluid level in the reservoir falls
below the MIN mark consult a
workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of windscreen
washer fluid which contains
antifreeze.

Vehicle care121Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Brakes
A squealing noise indicates that the
brake lining is at its minimum
thickness. Continued driving is
possible but have the brake lining
replaced as soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid
9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes,
skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for your vehicle.
Brake and clutch fluid 3 147.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance driving and frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.

122Vehicle care
Battery access
The vehicle battery is located beneath the front left hand seat floor
panel 3 139.
Warning label
Meaning of symbols: ■ No sparks, naked flames or smoking.
■ Always shield eyes. Explosive gases can cause blindness or
injury.
■ Keep the vehicle battery out of reach of children.
■ The vehicle battery containssulfuric acid which could cause
blindness or serious burn injuries.
■ See the Owner's Manual for further
information.
■ Explosive gas may be present in the vicinity of the battery.
Vehicle battery maintenance9 Danger
Ensure adequate ventilation when
charging the battery. There is a
risk of explosion if gases
generated during charging are
allowed to accumulate!
Replacing the vehicle battery
When the vehicle battery is being replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it
must be closed off with a dummy cap,
and the ventilation in the vicinity of the negative terminal must be opened.
We recommend that you have the
vehicle battery replaced by a
workshop.
Additional battery
Depending on the vehicle's auxiliary
equipment certain models may have
an additional battery located next to
the vehicle battery.
Diesel fuel filter
Drain diesel fuel filter of residual
water at every engine oil change.

134Vehicle care9Warning
Do not drive faster than 50 mph.
Do not use for a lengthy period.
Steering and handling may be
affected.
If the vehicle has a flat tyre:
Apply the parking brake and engage
first gear or reverse gear.
The tyre repair kit is located under the
front seat.
1. Remove the compressor from the
tyre repair kit.
2. Remove the electrical connection cable and air hose from the
compartments on the underside
of the compressor.
3. Screw the compressor air hose to
the connection on the sealant
bottle.
4. Fit the sealant bottle into the retainer on the compressor.
Set the compressor near the tyre
in such a way that the sealant
bottle is upright.
5. Unscrew valve cap from defective
tyre.
6. Screw the filler hose to the tyre valve.
7. The switch on the compressor must be set to O.
8. Connect the compressor plug to the power outlet or cigarette
lighter socket.
To avoid discharging the vehicle
battery, we recommend running
the engine.

Vehicle care137
■Never change more than one wheel
at a time.
■ Use the jack only to change wheels
in case of puncture, not for a
seasonal winter or summer tyre
change.
■ If the ground on which the vehicle is standing is soft, a solid board
(max. 1 cm thick) should be placed
under the jack.
■ No people or animals may be in the
vehicle when it is jacked-up.
■ Never crawl under a jacked-up vehicle.
■ Do not start the engine when the vehicle is raised on the jack.
1. Pull off the wheel cover 3 131.
2. Loosen each of the wheel bolts by
half a turn using the ratchet and
adapter. The ratchet should turn
anticlockwise to loosen the bolts.
Invert the ratchet if necessary.3. Raise vehicle by placing lifting pad spigot of the jack under the
jacking hole located nearest the
wheel concerned.
Ensure the jack is positioned
correctly. The jack base must be
on the ground directly below the
jacking hole in a manner that
prevents it from slipping.
4. Install adapter onto the jack and raise the vehicle by turning the
ratchet until the wheel is clear of
the ground.
5. Unscrew wheel bolts completely by turning anticlockwise and wipe
clean with a cloth.

Vehicle care139
Summer and winter tyresIf you use winter tyres, the sparewheel may still be fitted with a
summer tyre.
If you use the spare wheel when it is
fitted with a summer tyre the vehicle's driveability may be affected,
especially on slippery road surfaces.
Directional tyres Fit directional tyres such that they roll
in the direction of travel. The rolling
direction is indicated by a symbol
(e.g. an arrow) on the sidewall.
The following applies to tyres fitted
opposing the rolling direction:
■ Driveability may be affected. Have the defective tyre renewed or
repaired as soon as possible.
■ Do not drive faster than 50 mph.
■ Drive particularly carefully on wet and snow-covered road surfaces.
Jump starting Do not start with a quick charger.A vehicle with a discharged battery
can be started using jump leads and the vehicle battery of another vehicle.9 Warning
Be extremely careful when starting
with jump leads. Any deviation
from the following instructions can
lead to injuries or damage caused
by battery explosion or damage to the electrical systems of both
vehicles.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
■ Never expose the battery to naked
flames or sparks.
■ A discharged vehicle battery canalready freeze at a temperature of
0 °C. Defrost the frozen battery
before connecting jump leads.
■ Wear eye protection and protective
clothing when handling a battery.
■ Use a booster battery with the same voltage (12 volts). Its capacity(Ah) must not be much less than
that of the discharged battery.
■ Use jump leads with insulated terminals and a cross section of at
least 16 mm 2
(25 mm 2
for diesel
engines).
■ Do not disconnect the discharged vehicle battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Do not lean over the battery during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.

140Vehicle care
■ The vehicles must not come intocontact with each other during thejump starting process.
■ Apply the parking brake, transmission in neutral.
Battery access
The battery is located beneath the
front left hand seat floor panel. Lift the floor covering and use the tool
supplied in the tool kit (or the tyre
repair kit) to loosen the 4 screws.
Note the position of the arrow facing
forwards on the battery cover when
replacing.
■ Remove cover plate to access the battery.
■ Open the positive terminal protection caps of both vehicle
batteries.Lead connection order:
1. Connect the red lead to the positive terminal of the booster
battery.
2. Connect the other end of the red lead to the positive terminal of the
discharged battery.
3. Connect the black lead to the negative terminal of the boosterbattery.
4. Connect the other end of the black
lead to a vehicle grounding point,
such as the engine block or an
engine mounting bolt. Connect as

Vehicle care141
far away from the discharged
vehicle battery as possible,
however at least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump start.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle
The towing eye is stowed with the
vehicle tools 3 131.
Screw the towing eye fully into the
front towing point.
Attach a tow rope - or better still a tow
rod - to the towing eye, never to the
bumper or front suspension units.
Caution
Do not tow the vehicle from the
rear. The front towing eye must
only be used for towing and not
recovering a vehicle.
Caution
Activate the child locks in the rear
doors if the rear seats are
occupied. Child locks 3 23.
Switch on ignition to release steering
wheel lock and to permit operation of
brake lights, horn and windscreen
wipers.
Transmission in neutral.
If neutral cannot be selected on
vehicles with manual transmission automated, the vehicle must only betowed with the drive wheels raised off the ground.

142Vehicle careCaution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust fumes
from the towing vehicle, switch on the
air recirculation system and close the
windows.
Seek the assistance of a workshop.
After towing, unscrew the towing eye.
Towing another vehicle
The fixed towing eye is located under the rear bumper.
Vehicles with a towing hitch have a
socket for the detachable towing eye.
Screw the towing eye, supplied with
the vehicle tools, fully into the socket.
Attach a tow rope - or better still a tow
rod - to the rear towing eye, never to
the rear axle and suspension units.
The rear towing eye must only be
used for towing and not recovering a
vehicle.Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.

Vehicle care143Appearance care
Exterior care
Locks The locks are lubricated at the factoryusing a high quality lock cylinder
grease. Use de-icing agent only when
absolutely necessary, as this has a
degreasing effect and impairs lock function. After using de-icing agent,
have the locks regreased by a
workshop.
Washing The paintwork of your vehicle is
exposed to environmental influences.
Wash and wax your vehicle regularly.
When using automatic vehicle
washes, select a programme that
includes waxing.
Bird droppings, dead insects, resin,
pollen and the like should be cleaned off immediately, as they contain
aggressive constituents which can
cause paint damage.If using a vehicle wash, comply with
the vehicle wash manufacturer's
instructions. The windscreen wipers
and rear window wiper must be
switched off. Remove antenna and
external accessories such as roof
racks etc.
If you wash your vehicle by hand,
make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.Caution
Always use a cleaning agent with
a pH value of 4 to 9.
Do not use cleaning agents on hot surfaces.
Have the door hinges of all doors
greased by a workshop.
Do not clean the engine compartment with a steam-jet or high-pressure jet
cleaner.
Thoroughly rinse and leather-off the vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Exterior lights
Headlight and other light covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use an ice scraper, and do not clean them
dry.
Polishing and waxing Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms a
protective film, making waxing
unnecessary.
Plastic body parts must not be treated with wax or polishing agents.