engine VOLVO S40 2009 Owner´s Manual

09 Maintenance and servicingBattery
09222
3. Remove the cover over the battery.
4. Disconnect the battery negative (ground)
cable.
5. Disconnect the positive cable.
6. Remove the front side of the battery box
with a screwdriver.
7. Release the clamp holding the battery.
8. Lift out the battery.Installing a new battery1. Put the battery in place in the engine com-
partment.
2. Install the battery's retaining clamp.
3. Reinstall the front side of the battery box.
4. Connect the positive cable.
5. Connect the ground cable.
6. Reinstall the cover over the battery.
NOTE
Used batteries should be properly disposed
of at a recycling station or similar facility, or
taken to your Volvo retailer.
WARNING
•
Never expose the battery to open flame
or electric spark.
•
Do not smoke near the battery.
•
Battery fluid contains sulfuric acid. Do
not allow battery fluid to contact eyes,
skin, fabrics or painted surfaces. If con-
tact occurs, flush the affected area
immediately with water. Obtain medical
help immediately if eyes are affected.

09 Maintenance and servicing
Replacing bulbs
09``223 Introduction
Before replacing bulbs in your vehicle, please
keep the following points in mind:
NOTE
Never touch the glass of bulbs with your fin-
gers. Grease and oils from your fingers
vaporize in the heat and will leave a deposit
on the reflector, which will damage it.
The optional Bi-Xenon
Ÿ headlight bulbs
contain trace amounts of mercury. These
bulbs should always be disposed of by a
trained and qualified Volvo service techni-
cian.
Certain bulbs should only be replaced by a
trained and qualified Volvo service techni-
cian:
•
Courtesylighting
•
Reading lights
•
Glove compartment lights
•
Turn signals and courtesy lights in the
side door mirrors
•
Brake lights
•
Bi-Xenon
Ÿ headlights, Brake lights
Removing the headlight housing
WARNING
•
The engine should not be running when
changing bulbs.
•
When changing in the headlight hous-
ing, if the engine has been running just
prior to replacing bulbs, please be
aware that components in the engine
compartment will be hot.
G019599
The entire headlight housing must be lifted out
when replacing the high/low beam, parkinglight, turn signal, and side marker bulbs. To lift
out the housing:
1. Remove the key from the ignition and turn
the headlight switch to position 0.
2. Open the hood.
3. Pull up the headlight housing's retaining
pin.
4. Pull out the headlight housing.
G019600
5. Disconnect the wiring connector by press-
ing down the clip with your thumb while at
the same time pulling the connector with
your other hand.

09 Maintenance and servicingFuses
09230
Replacing fusesThere are relay/fuse boxes located in the
engine compartment and the passenger com-
partment.
If an electrical component fails to function, this
may be due to a blown fuse. The easiest way
to see if a fuse is blown is to remove it.
To do so:
1. Pull the fuse straight out. If a fuse is difficult
to remove, special fuse removal tools are
located on the inside of the fuse box cov-
ers.
2. From the side, examine the curved metal
wire in the fuse to see if it is intact.
3. If the wire is broken, insert a new fuse of
thesame color and amperage (written on
the fuse).
If fuses burn out repeatedly, have the electrical
system inspected by a trained and qualified
Volvo service technician.
WARNING
Never use metal objects or fuses with higher
amperage than those stated on the follow-
ing pages. Doing so could seriously damage
or overload the vehicle's electrical system.

09 Maintenance and servicing
Fuses
09``231 Fuse box in the engine compartment
G007446
The fuse box in the engine compartment has
positions for 36 fuses.•
Fuses 1–18 are relays/circuit breakers and
should only be removed or replaced by an
authorized Volvo service technician.
•
Fuses 19–36 may be changed at any time
when necessary.
Several extra fuses and a fuse removal tool to
assist in removing/replacing fuses can be
found on the underside of the fuse box cover
in the engine compartment.

09 Maintenance and servicingFuses
09232
Fuses in the engine compartment
G020250
1.
Coolant fan (radiator)
50A
2.
Power steering
80A
3.
Feed to passenger com-
partment fuse box
60A
4.
Feed to passenger com-
partment fuse box
60A
5.
Element, climate unit
80A
6.
Not in use
7.
ABS pump
30A
8.
ABS valves
20A
9.
Engine functions
30A
10.
Climate system blower
40A
11.
Headlight washers
20A
12.
Feed to heated rear window
30A
13.
Starter motor relay
30A
14.
Trailer connector (acces-
sory)
40A
15.
Not in use
16.
Feed to audio system
30A
17.
Windshield wipers
30A
18.
Feed to passenger com-
partment fuse box
40A
19.
Not in use
20.
Horn
15A
21.
Not in use
22.
Not in use
23.
Engine control module
(ECM)/transmission control
module (TCM)
10A

09 Maintenance and servicing
Fuses
09``233
24.
Not in use
25.
Not in use
26.
Ignition switch
15A
27.
A/C compressor
10A
28.
Not in use
29.
Front fog lights (option)
15A
30.
Not in use
31.
Not in use
32.
Fuel injectors
10A
33.
Heated oxygen sensor, vac-
uum pump
20A
34.
Ignition coils, climate unit
pressure sensor
10A
35.
Engine sensor valves, A/C
relay, relay coil, PTC ele-
ment oil trap, canister, mass
air meter
15A
36.
Engine control module
(ECM), throttle sensor
10A

09 Maintenance and servicing
Fuses
09``235
Fuses in the passenger compartment
G020246
37.
Not in use
38.
Not in use
39.
Not in use
40.
Not in use
41.
Not in use
42.
Not in use
43.
Audio system, Volvo Navi-
gation system (option)
15A
44.
Supplemental Restrain Sys-
tem (SRS), engine control
module
10A
45.
12-volt socket in rear seat
15A
46.
Lighting – glove compart-
ment, instrument panel, and
footwells
5A
47.
Interior lighting
5A
48.
Windshield washers
15A
49.
Supplemental Restrain Sys-
tem (SRS), Occupant
Weight Sensor (OWS)
10A
50.
Not in use
51.
AWD, fuel filter relay
10A
52.
Transmission control mod-
ule (TCM), ABS
5A
53.
Power steering
10A
54.
Park assist (option) Bi-
Xenon
Ÿ headlights (option)
10A
55.
Not in use

G000000
260
Label information.................................................................................. 262
Dimensions and weights....................................................................... 264
Fuel, oils, and fluids..............................................................................267
Engine oil............................................................................................... 269
Engine specifications............................................................................ 270
Electrical system................................................................................... 272
Three-way catalytic converter............................................................... 274
Volvo programs..................................................................................... 275

11 SpecificationsDimensions and weights
11266
Category
USA
Canada
Max. trailer weight (w/o brakes)
C
All models: 1540 lbs
All models: 700 kg
Max. trailer weight (with brakes)
All models: 2000 lbs
All models: 900 kg
Max. tongue weight
All models: 165 lbs
All models: 75 kg
AFWD = Front Wheel DriveBAWD = All Wheel DriveCModels equipped with the B5244S7 engine (engine code 39, which is the 6th and 7th digits from the left in your vehicle's VIN number, see chapter Label information, for the location of the VIN plate),
may not be used to tow trailers or vehicles of any kind. This could cause damage to the vehicle's emission control systems.
CAUTION
The maximum permissible axle loads and/
or the gross vehicle weight must not be
exceeded.
WARNING
When adding accessories, equipment, lug-
gage and other cargo to your vehicle, the
total capacity weight must not be exceeded.

11 Specifications
Fuel, oils, and fluids
11``267 Specifications and capacities
Category
Specification
Capacity
Fuel tank
Octane rating: unleaded gasoline, minimum
octane requirement AKI 87, recommended rat-
ing AKI 91 or above.
15.9 US gallons (60 liters)
Models with All Wheel Drive have a tank volume
of 15 US gallons (57 liters).
Models with engine code 39 have a fuel tank
capacity of 14 US gallons (53 liters). This code
is the 6th and 7th digits from the left in your
vehicle's VIN number. see page 262 for the
location of the VIN plate.
Engine oil (with filter replacement)
See page 269 for information on engine oil
specifications.
6.1 US quarts (5.8 liters)
Automatic transmission oil
Non-turbo engine: JWS 3309
8.19 US quarts (7.75 liters)
Manual transmission oil
BOT 130
5-speed: 2.2 US quarts (2.1 liters)
6-speed: 2.1 US quarts (2.0 liters) – turbo mod-
els
Coolant
Volvo original coolant/antifreeze (50/50 mixture
of water and anti-freeze)
10.5 US quarts (10 liters) – models with auto-
matic transmission
10 US quarts (9.5 liters) – models with manual
transmission
Brake fluid
DOT 4+ boiling point >536 °F (280 °C), P/N
9437433
0.63 US quarts (0.6 liters)
Power steering fluid
WSS M2C204-A or equivalent
1.3 US quarts (1.2 liters) – system and reservoir
combined