engine VOLVO S80 2008 Repair Manual

Checking the level
The fluid reservoir is concealed under the round cover at the rear of the engine compartment. The round cover must be
removed first before the reservoir cap can be accessed.
The brake fluid should always be between the MIN and MAX marks on the inside of the reservoir. Check, without
removing the cap, that there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point >536°F (280°C), P/N 9437433
Replace: The fluid should be replaced according to the intervals specified in the Warranty and Service Records
Information booklet.
When driving under extremely hard conditions (mountain driving, etc), it may be necessary to replace the fluid more
often. Consult a trained and qualified Volvo service technician.
Always entrust brake fluid changing to a trained and qualified Volvo service technician.
WARNING
If the fluid level is below the MIN mark in the reservoir or if a brake-related message is shown in the information
display: DO NOT DRIVE. Have the car towed to a trained and qualified Volvo service technician and have the brake
system inspected.
Filling
Turn and open the cover.
Unscrew the reservoir cap and fill the fluid. The level must be between the MIN and MAX marks.
Power steering fluid
Check the level frequently. The fluid does not require changing. The fluid level must be between the MIN and MAX

The entire headlight housing must be lifted out when replacing all front bulbs (except for the fog lights).
CAUTION
Never touch the glass of bulbs with your fingers. Grease and oils from your fingers vaporize in the heat and will
leave a deposit on the reflector, which will damage it.
NOTE
Always switch off the ignition before starting to replace a bulb.
The optional Bi -Xenon® headlight bulbs contain trace amounts of mercury. These bulbs should always be
disposed of by a trained and qualified Volvo service technician.
Removing the headlight housing
1. Switch off the ignition by pressing quickly on the START/STOP ENGINE button and remove the remote key from
the ignition slot
1.
2. (Upper illustration)
Withdraw the headlight housing's locking pins.
Pull the headlight housing straight out.
3. (Lower illustration)
Unplug the wiring connector by holding down the clip with your thumb.
Pull out the connector with the other hand.
CAUTION
Pull the connector, not the wiring.
1Does not apply to vehicles with the optional keyless drive.
217 06 Maintenance and specifications
Replacing bulbs

The windshield and headlight washers share a common reservoir.
The washer fluid reservoir is located on the driver's side of the engine compartment. During cold weather, the reservoir
should be filled with windshield washer solvent containing antifreeze. For capacities, see page 275
.
226 06 Maintenance and specifications
Battery
Warning symbols on the battery
NOTE
A used battery should be disposed of in an environmentally responsible manner. Consult your Volvo retailer or take
the battery to a recycling station.
Handling
Check that the battery cables are correctly connected and tightened.
Never disconnect the battery when the engine is running (for example, when replacing the battery).

Fuses
Replacing fuses
There are relay/fuse boxes located in the engine compartment, the passenger compartment, and the trunk.
If an electrical component fails to function, this may be due to a blown fuse. The easiest way to see if a fuse is blown
is to remove it.
To do so:
1. Pull the fuse straight out. If a fuse is difficult to remove, special fuse removal tools are located on the inside of the
fuse box covers.
2. From the side, examine the curved metal wire in the fuse to see if it is intact.
If the wire is broken, insert a new fuse of the same color and amperage (written on the fuse).
If fuses burn out repeatedly, have the electrical system inspected by a trained and qualified Volvo service technician.
WARNING
Never use metal objects or fuses with higher amperage than those stated on the following pages. Doing so could
seriously damage or overload the vehicle's electrical system.
Location of the fuse boxes
Under the glove compartment
Engine compartment
Trunk
231 06 Maintenance and specifications
Fuses
Engine compartment

232 06 Maintenance and specifications
Fuses
Positions
Engine compartment, upper
Engine compartment, front
Engine compartment, lower
These fuses are all located in the engine compartment box. Fuses in
are located under .
NOTE
Fuses 16-33 are 35-41 may be changed at any time when necessary.
Fuses 1-15, 34, and 42-44 are relays/circuit breakers and should only be removed or replaced by a trained and
qualified Volvo service technician.
There is a special fuse removal tool on the underside of the cover.

Skin: Wash affected areas of skin with soap and water. Get medical attention if symptoms occur.
Eyes: Flush with plenty of water for least 15 minutes, occasionally lifting the upper and lower eyelids. Get
medical attention if symptoms occur.
Inhalation: Move the person to fresh air. If irritation persists, get medical attention
1Certain markets only.
258 06 Maintenance and specifications
Wheels and tires
Inflating tires
The tire sealing system can be used to inflate the tires. To do so:
1. Park the car in a safe place.
2. The compressor should be switched off. Ensure that the on/off switch is in position 0 (the 0 side of the switch should
be pressed down).
3. Take out the electrical wire and hose.
4. Remove the valve cap from the tire's inflation valve and screw the hose connector onto the valve as tightly as
possible by hand.
5. Connect the electrical wire to the nearest 12-volt socket in the vehicle.
6. Start the vehicle's engine.
WARNING
The vehicle's engine should be running when the tire sealing system is used to avoid battery drain. Therefore, be
sure the vehicle is parked in a well ventilated place, or outdoors, before using the system.
Children should never be left unattended in the vehicle when the engine is running.
7. Check the tire's inflation pressure on the gauge. Switch off the compressor briefly to get a clear reading from the
pressure gauge.
8. Refer to the tables on pages 240 and 241
for the correct tire inflation pressure. If the tire needs to be inflated, start
the tire sealing system's compressor (press the on/off switch to position I ). If necessary, release air from the tire by
turning the air release knob counterclockwise.
CAUTION
The compressor should not be used for more than 10 minutes at a time to avoid overheating.
9. Turn off the compressor (press the on/off switch to position 0) when the correct inflation pressure has been reached.
10. Unscrew the hose from the tire's inflation valve and reinstall the valve cap.
11. Disconnect the electrical wire from the 12-volt socket.

Contact with the sealing compound may cause skin irritation. If contact occurs, wash the affected area immediately
with soap and water.
5. Unscrew the orange cover over the bottle holder and unscrew the cap on the bottle of sealing compound.
NOTE
Do not break the seal on the bottle. This occurs automatically when the bottle is screwed into the holder.
6. Screw the bottle into the bottle holder.
WARNING
The bottle is equipped with a catch to keep it securely in place and help prevent sealing compound leakage. Once in
place, the bottle cannot be unscrewed. This must be done by a trained and qualified Volvo service technician.
7. Remove the valve cap from the tire's inflation valve and screw the tire sealing system's hose connector onto the
valve as tightly as possible by hand.
260 06 Maintenance and specifications
Wheels and tires
8. Connect the electrical wire to the nearest 12-volt socket in the vehicle.
9. Start the vehicle's engine.
WARNING
The vehicle's engine should be running when the tire sealing system is used to avoid battery drain. Therefore, be sure
the vehicle is parked in a well ventilated place, or outdoors, before using the system.
10. Start the tire sealing system's compressor by pressing the on/off switch to position I .
WARNING
Never stand next to the tire being inflated when the compressor is in operation.
If cracks, bubbles, etc. form on the tire, switch off the compressor immediately.
If there is visible damage to the sidewall or the rim, the tire cannot be repaired. The vehicle should not be driven if
this occurs. Contact a towing service or Volvo On Call Roadside Assistance if applicable.
NOTE
The air pressure gauge will temporarily show an increase in pressure to approximately 88 psi (6 bar) while the
sealing compound is being pumped into the tire. The pressure should return to a normal level after approximately 30
seconds.
11. Within seven minutes, inflate the tire to between 22-44 psi (1.8-3.0 bar). Switch off the compressor briefly to get a
clear reading from the pressure gauge.

Replacing the sealing compound container
The sealing compound container must be replaced if:
the tire sealing system has been used to repair a tire
the container's expiration date has passed (see the date on decal).
NOTE
After use, the sealing compound bottle, the hose, and certain other system components must be replaced. Please
consult your Volvo retailer for replacement parts.
If the sealing compound bottle's expiration date has passed, please take it to a Volvo retailer or a recycling station
that can properly dispose of harmful substances.
262 06 Maintenance and specifications
Vehicle care
Washing the car
WARNING
Be sure that the compressor is not connected to a 12-volt socket while replacing the container.
The following points should be kept in mind when washing and cleaning the car:
The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause
damage. To help prevent corrosion, it is particularly important to wash the car frequently in the wintertime.
Avoid washing your car in direct sunlight. Doing so may cause detergents and wax to dry out and become abrasive.
To avoid scratching, use lukewarm water to soften the dirt before you wash with a soft sponge, and plenty of sudsy
water.
Bird droppings : Remove from paintwork as soon as possible. Otherwise the finish may be permanently damaged.
A detergent can be used to facilitate the softening of dirt and oil.
A water-soluble grease solvent may be used in cases of sticky dirt. However, use a wash place equipped with a
drainage separator.
Dry the car with a clean chamois and remember to clean the drain holes in the doors and rocker panels.
Tar spots can be removed with kerosene or tar remover after the car has been washed.
A stiff-bristle brush and lukewarm soapy water can be used to clean the wiper blades. Frequent cleaning of the
windshield and wiper blades improves visibility considerably and also helps prolong the service life of the wiper
blades.
Wash off the dirt from the underside (wheel housings, fenders, etc).
In areas of high industrial fallout, more frequent washing is recommended.
After cleaning the engine, the spark plug wells should be inspected for water and blown dry if necessary.
NOTE
When washing the car, remember to remove dirt from the drain holes in the doors and sills.
CAUTION
During high pressure washing, the spray mouthpiece must never be closer to the vehicle than 13" (30 cm). Do not
spray into the locks.

Dirt, snow, etc., on the headlights can reduce lighting capacity considerably. Clean the headlights regularly, for
example when refueling.
When washing or steam cleaning the engine, avoid spraying water or steam directly on the electrical components
or toward the rear side of the engine. Special moonroof cautions:
Always close the moonroof and sun shade before washing your vehicle.
Never use abrasive cleaning agents on the moonroof.
Never use wax on the rubber seals around the moonroof.
Exterior components
Volvo recommends the use of special cleaning products, available at your Volvo retailer, for cleaning colored plastic,
rubber, or ornamental components such as chromed strips on the exterior of your vehicle. The instructions for using
these products should be followed
263 06 Maintenance and specifications
Vehicle care
carefully. Solvents or stain removers should not be used.
CAUTION
Avoid waxing or polishing plastic or rubber components
Polishing chromed strips can wear away or damage the surface
Polishes containing abrasive substances should not be used
Automatic car wash
We do NOT recommend washing your car in an automatic wash during the first six months (because the paint will
not have hardened sufficiently).
An automatic wash is a simple and quick way to clean your car, but it is worth remembering that it may not be as
thorough as when you yourself go over the car with sponge and water. Keeping the underbody clean is most important,
especially in the winter. Some automatic washers do not have facilities for washing the underbody.
CAUTION
Before driving into an automatic car wash, turn off the optional rain sensor to avoid damaging the windshield
wipers.
Make sure that side view mirrors, auxiliary lamps, etc, are secure, and that any antenna(s) are retracted or
removed. Otherwise there is risk of the machine dislodging them.
Chromed wheels : Clean chrome-plated wheels using the same detergents used for the body of the vehicle.
Aggressive wheel-cleaning agents can permanently stain chrome-plated wheels.
WARNING
When the vehicle is driven immediately after being washed, apply the brakes, including the parking brake, several
times in order to remove any moisture from the brake linings.
Engine cleaning agents should not be used when the engine is warm. This constitutes a fire risk.
Exterior lighting
Condensation may form temporarily on the inside of the lenses of exterior lights such as headlights, fog lights, or
taillights. This is normal and the lights are designed to withstand moisture. Normally, condensation will dissipate after

271 06 Maintenance and specifications
Specifications
Engine specifications
272 06 Maintenance and specifications
Specifications
Engine oil
Engine oil must meet the minimum ILSAC specification GF-3, API SL, or ACEA A1/B1. Lower quality oils may not
offer the same fuel economy, engine performance, or engine protection.