engine YAMAHA FZR 2009 Workshop Manual

Maintenance and care
78
(3) Secure the battery in place. WARNING!
Fire or explosion could result if the
breather hose is damaged, obstruct-
ed, or not connected properly.
[EWJ00451]
EJU34491
Fuel injection system
If the fuel injection system is malfunctioning,
have a Yamaha dealer service the watercraft.
EJU37500Checking the trolling speed
(1) Place the watercraft in the water.
(2) Start the engine and warm it up. Use the
tachometer in the dual analog meter unit
to check the trolling speed.
If the trolling speed is out of specification,
have a Yamaha dealer service the watercraft.
1Negative (–) battery terminal: Black lead
2Positive (+) battery terminal: Red lead
3Breather hose
Trolling speed:
1250 ±100 r/min
12
3
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Specifications
79
EJU34542
Specifications
Watercraft capacity:
Maximum people on board:
2 person
Maximum load capacity:
160 kg (353 lb)
Dimensions:
Length:
3350 mm (131.9 in)
Width:
1230 mm (48.4 in)
Height:
1160 mm (45.7 in)
Dry weight:
366 kg (807 lb)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
154.50 kW@7500 r/min
Maximum fuel consumption:
67.3 L/h (17.8 US gal/h, 14.8 Imp.gal/h)
Cruising range at full throttle:
1.04 hour
Trolling speed:
1250 ±100 r/min
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Number of cylinders:
4
Engine displacement:
1812 cm³
Bore & stroke:
86.0 × 78.0 mm (3.39 × 3.07 in)
Compression ratio:
8.6 : 1
Valve clearance-intake (cold):
0.14–0.23 mm (0.0055–0.0091 in)
Valve clearance-exhaust (cold):
0.28–0.37 mm (0.0110–0.0146 in)
Lubrication system:
Wet sump
Cooling system:
Water
Starting system:
Electric
Ignition system:
T.C.I.Spark plug:
LFR6A
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Battery capacity:
12 V, 19.0 Ah
Charging system:
Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type:
Axial flow, single stage
Impeller rotation:
Counterclockwise
Jet thrust nozzle angle:
24.0+24.0 °
Jet thrust nozzle trim angle:
-10, -5, 0, 5, 10 °
Fuel and oil:
Recommended fuel:
Regular unleaded gasoline
Minimum octane rating (PON):
86
Minimum octane rating (RON):
90
Recommended engine oil type SAE:
SAE 10W-30, 10W-40, 20W-40, 20W-50
Recommended engine oil grade API:
API SE,SF,SG,SH,SJ,SL
Fuel tank total capacity:
70 L (18.5 US gal, 15.4 Imp.gal)
Engine oil quantity with oil filter replacement:
3.1 L (3.28 US qt, 2.73 Imp.qt)
Engine oil quantity without oil filter replacement:
3.0 L (3.17 US qt, 2.64 Imp.qt)
Engine oil total quantity:
4.3 L (4.55 US qt, 3.78 Imp.qt)
UF2R70E0.book Page 79 Thursday, November 6, 2008 10:05 AM

Trouble recovery
80
EJU34560
Troubleshooting
If you have any trouble with your watercraft, use this section to check for the possible cause.
If you cannot find the cause, or if the procedure for replacement or repair is not described in
this owner’s/operator’s manual, have a Yamaha dealer perform the necessary service.
EJU36982Troubleshooting chart
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Yamaha Se-
curity SystemLock mode selected Select unlock mode
31
Engine shut-
off switchClip not in place Install clip
25
Fuse Burned out Replace fuse and
check wiring84
Battery Run down Recharge 76
Poor terminal con-
nectionsTighten as required
76
Terminal corroded Clean 68
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Throttle lever Squeezed Release 26
Fuel Empty Refill as soon as pos-
sible41
Stale or contaminat-
edHave serviced by
Yamaha dealer72
Fuel tank Water or dirt present Have serviced by
Yamaha dealer72
Spark plug Fouled or defective Clean or replace 74
Spark plug
capNot connected or
looseConnect properly
74
Connected to wrong
cylinderConnect properly
74
Fuel injec-
tion systemFuel pump faulty Have serviced by
Yamaha dealer—
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Trouble recovery
81
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible41
Stale or contaminat-
edHave serviced by
Yamaha dealer72
Fuel tank Water or dirt present Have serviced by
Yamaha dealer72
Spark plug Fouled or defective Replace 74
Incorrect heat range Replace 74
Gap incorrect Adjust 74
Spark plug
capLoose Connect properly 74
Cracked, torn, or
damagedHave serviced by
Yamaha dealer—
Electrical wir-
ingLoose connection Have serviced by
Yamaha dealer—
Fuel injec-
tion systemFaulty or clogged in-
jectorsHave serviced by
Yamaha dealer—
Warning light or in-
dicator blinksFuel level Empty Refill as soon as pos-
sible41
Oil pressure
warningOil pressure dropped Have serviced by
Yamaha dealer35
Engine over-
heatedJet intake clogged Clean
83
Check engine
warningFaulty sensors Have serviced by
Yamaha dealer37 TROUBLE POSSIBLE CAUSE REMEDY PAGE
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Trouble recovery
82
Watercraft slow or
loses powerShift lever Not completely shift-
ed into forward posi-
tionPush lever forward
until it stops 28
Yamaha Se-
curity SystemLow-RPM mode se-
lectedSelect normal mode
32
Cavitation Jet intake clogged Clean 83
Impeller damaged or
wornHave serviced by
Yamaha dealer83
Engine over-
heat warningEngine speed reduc-
tion control activatedClean jet intake and
cool engine36
Oil pressure
warningEngine speed reduc-
tion control activatedAdd oil
35
Spark plug Fouled or defective Replace 74
Incorrect heat range Replace 74
Gap incorrect Adjust 74
Spark plug
capLoose Connect properly
74
Electrical wir-
ingLoose connection Have serviced by
Yamaha dealer—
Fuel Stale or contaminat-
edHave serviced by
Yamaha dealer72
Air filter Clogged Have serviced by
Yamaha dealer72
Oil buildup Have serviced by
Yamaha dealer72 TROUBLE POSSIBLE CAUSE REMEDY PAGE
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Trouble recovery
83
EJU34620
Emergency procedures EJU34631Cleaning the jet intake and impeller
WARNING
EWJ00780
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming in
contact with the rotating parts of the jet
pump.
If weeds or debris gets caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize.
NOTICE: If weeds or debris gets caught in
the jet intake, do not operate the watercraft
above trolling speed until they have been
removed.
[ECJ00651]
If there is any sign that the jet intake or impel-
ler is clogged with weeds or debris, return to
shore and check the intake and impeller. Al-ways stop the engine before beaching the wa-
tercraft.
(1) Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches. Turn the
watercraft on its side as shown. NOTICE:
Always turn the watercraft over onto
its port (left) side. When turning the
watercraft on its side, support the bow
so that the handlebars are not bent or
damaged.
[ECJ00661]
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Trouble recovery
84
(2) Remove any weeds or debris from
around the jet intake, drive shaft, impel-
ler, jet pump housing, and jet thrust noz-
zle.
If debris is difficult to remove, consult a
Yamaha dealer.
EJU34641Jumping the battery
If the watercraft battery has run down, the en-
gine can be started using a 12-volt booster
battery and jumper cables.
EJU34662Connecting the jumper cables
WARNING
EWJ01250
To avoid battery explosion and serious
damage to the electrical system:

Do not reverse the polarity of the jumper
cables when connecting to the batteries.

Do not connect the negative (–) jumper
cable to the negative (–) terminal of the
watercraft battery.

Do not touch the positive (+) jumper ca-
ble to the negative (–) jumper cable.
(1) Connect the positive (+) jumper cable to
the positive (+) battery terminals of both
batteries.
(2) Connect one end of the negative (–)
jumper cable to the negative (–) battery
terminal of the booster battery.(3) Connect the other end of the negative (–)
jumper cable to an engine hanger.
(4) Start the engine, and then disconnect the
jumper cables by reversing the steps
above. NOTICE: Never push the start
switch while the engine is running. Do
not operate the start switch for more
than 5 seconds, otherwise the battery
will be discharged and the engine will
not start. Also, the starter motor could
be damaged. If the engine does not
start in 5 seconds, release the start
switch, wait 15 seconds, and then try
again.
[ECJ00481]
EJU36991
Replacing the fuses
The fuses are located in the electrical box.
To replace a fuse:
(1) Remove the seats. (See page 23 for seat
removal and installation procedures.)
1Negative (–) jumper cable
2Positive (+) jumper cable
3Booster battery
4Engine hanger
2
3 1
4
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Trouble recovery
86
EJU34711Towing the watercraft
WARNING
EWJ00811

The operator of the towing boat must
keep speed to a minimum and avoid traf-
fic or obstacles which could be a hazard
to the operator on the watercraft.

The towline should be long enough so
that the watercraft will not collide with
the towing boat when slowing down.
If the watercraft becomes inoperative in the
water, it can be towed to shore.
When the watercraft is towed using a towline,
the operator should hold onto the handlebars
and ride the watercraft in order to balance it.
Use a towline that is three times the combined
length of the towing boat and the watercraft.
Tow the watercraft at 5 mph (8 km/h) or less.
The bow must be kept up out of the water dur-
ing towing to prevent water from entering the
engine compartment.
EJU36151Submerged watercraft
If the watercraft is submerged or flooded with
water, follow the procedure below and consult
a Yamaha dealer as soon as possible. Failure
to do so could result in serious engine dam-
age.
(1) Beach the watercraft and remove the
stern drain plugs to drain the water fromthe engine compartment. (See page 47
for more information.)
Remove the storage compartment drain
plugs to drain the water from the storage
compartments.
(2) Install the stern drain plugs and storage
compartment drain plugs.
(3) Have the watercraft inspected by a
Yamaha dealer as soon as possible.
NOTICE: Be sure to have a Yamaha
dealer inspect the watercraft. Other-
wise, serious engine damage could re-
sult.
[ECJ00791]
1Bow eye
1
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Index
A
Air filter element ....................................... 72
B
Battery ................................................ 47, 68
Battery, checking...................................... 76
Battery, jumping ....................................... 84
Beaching the watercraft ........................... 64
Bilge ......................................................... 47
Boarding alone ......................................... 58
Boarding and starting from a dock ........... 58
Boarding and starting in deep water ........ 58
Boarding and starting in shallow water .... 57
Boarding with a passenger....................... 59
Bow down................................................. 30
Bow eye ................................................... 30
Bow up ..................................................... 30
Builder’s plate............................................. 2
C
Capsized watercraft ................................. 61
Check engine warning.............................. 37
Cleaning the watercraft ............................ 68
Cooling water pilot outlets .................. 27, 52
Craft Identification Number (CIN) ............... 1
Cruising limitations ................................... 11
D
Docking the watercraft ............................. 64
Dual analog meter unit ....................... 33, 52
E
Emergency procedures ............................ 83
Engine break-in ........................................ 53
Engine compartment ................................ 45
Engine oil ................................................. 42
Engine oil and oil filter .............................. 72
Engine oil level ......................................... 45
Engine overheat warning ......................... 36
Engine serial number ................................. 1
Engine shut-off cord (lanyard) .................. 51
Engine shut-off switch .............................. 25
Engine stop switch ................................... 25
Enjoy your watercraft responsibly ............ 17
F
Fire extinguisher....................................... 48
Flushing the cooling system ..................... 67
Front storage compartment ...................... 37
Fuel .......................................................... 41Fuel and oil............................................... 41
Fuel injection system ................................ 78
Fuel level .................................................. 45
Fuel level meter ........................................ 35
Fuel level warning .................................... 35
Fuel system, checking .............................. 72
Fuel tank .................................................. 72
Fuel tank filler cap .................................... 24
Fuses, replacing ....................................... 84
G
Getting to know your watercraft ............... 56
Glove compartment .................................. 38
H
Hazard information ................................... 15
Hood ......................................................... 24
Hour meter/voltmeter ............................... 34
Hull and deck ........................................... 45
I
Identification numbers ................................ 1
Information display ................................... 34
J
Jet intake .................................................. 51
Jet intake and impeller, cleaning .............. 83
Jet thrust nozzle angle, checking ............. 72
Jumper cables, connecting ...................... 84
L
Labels, important ........................................ 3
Labels, other .............................................. 8
Labels, warning .......................................... 4
Launching the watercraft .......................... 53
Learning to operate your watercraft ......... 56
Leaving the watercraft .............................. 55
Limitations on who may operate the
watercraft .............................................. 10
L-MODE (low-RPM mode) ....................... 32
Lubrication................................................ 68
Lubrication points ..................................... 75
M
Main components, location of .................. 19
Maintenance and adjustments ................. 69
Model information....................................... 2
O
Oil pressure warning ................................ 35
Operating in weeded areas ...................... 64
Operating your watercraft ......................... 56
UF2R70E0.book Page 1 Thursday, November 6, 2008 10:05 AM

Index
Operation ................................................. 53
Operation of controls and other
functions ............................................... 23
Operation requirements ........................... 12
Owner’s/operator’s manual and tool kit .... 69
P
Periodic maintenance chart...................... 70
Post-operation care .................................. 65
Pre-operation check list............................ 43
Pre-operation check points ...................... 45
Pre-operation checks ............................... 43
Primary Identification (PRI-ID) number ...... 1
Q
Quick Shift Trim System (QSTS) ............. 50
Quick Shift Trim System (QSTS)
selector ................................................. 29
R
Reboarding grip........................................ 30
Recommended equipment ....................... 14
Remote control transmitter ....................... 24
Reverse on waterways ............................. 64
Riding with a passenger ........................... 57
S
Safe boating rules .................................... 17
Seats ........................................................ 23
Shift cable, checking ................................ 73
Shift lever ................................................. 28
Shift lever and reverse gate ..................... 49
Shifting ..................................................... 55
Spark plugs, cleaning and adjusting ........ 74
Speedometer............................................ 33
Start switch............................................... 26
Starting the engine ................................... 53
Starting the watercraft .............................. 57
Steering system ................................. 27, 49
Stern drain plugs ...................................... 47
Stern eyes ................................................ 31
Stopping the engine ................................. 54
Stopping the watercraft ............................ 63
Storage..................................................... 67
Storage compartments ............................. 37
Submerged watercraft .............................. 86
Switches ................................................... 51
T
Tachometer .............................................. 33Telescopic steering system ...................... 28
Throttle lever ...................................... 26, 48
Throttle lever, checking ............................ 73
Towing the watercraft ............................... 86
Transporting ............................................. 66
Trolling speed, checking .......................... 78
Troubleshooting ....................................... 80
Troubleshooting chart .............................. 80
Turning the watercraft .............................. 62
W
Water separator ....................................... 46
Watercraft characteristics ......................... 15
Watertight compartment ........................... 39
Y
Yamaha Security System ......................... 31
Yamaha Security System settings ........... 31
UF2R70E0.book Page 2 Thursday, November 6, 2008 10:05 AM