YAMAHA GRIZZLY 700 2021 Owners Manual

Page 101 of 178

9-2
9
EBU39831Owner’s Manuals and Tool KitBe sure to always keep this manual, the Winch
Owner’s Manual, the tool kit and the low-pressure
tire gauge with the vehicle. Make sure to protect
the owner’s manuals by putting them in a plastic
bag, and then placing the bag in the document
pouch.
The information included in this manual and the
tools provided in the tool kit are intended to assist
you in the performance of preventive maintenanceand minor repairs. However, additional tools such
as a torque wrench are necessary to perform cer-
tain maintenance work correctly.
TIPIf you do not have the tools or experience required
for a particular job, have a Yamaha dealer perform
it for you.
1. Owner’s Manuals
2. Tool kit
3. Low-pressure tire gauge
1
2
3
UBFE60E0.book Page 2 Tuesday, August 18, 2020 10:50 AM

Page 102 of 178

9-3
9
EBU36872Periodic maintenance chart: Emission control systemTIPFor ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals in-
stead.
 For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t
ridden for the stated distance or engine operating hours.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills. NO. ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Fuel line • Check fuel hoses for cracks or other damage, and
replace if necessary. √√√
2 Spark plug • Check condition and clean, regap, or replace if
necessary. √√√√√
3 *Va l ve s • Check valve clearance and adjust if necessary. √ √√√
4 *Crankcase breath-
er system • Check breather hose for cracks or other damage,
and replace if necessary. √√√
5 *Exhaust system • Check for leakage and replace gasket(s) if neces-
sary.
• Check for looseness and tighten all screw clamps and joints if necessary. √√√
UBFE60E0.book Page 3 Tuesday, August 18, 2020 10:50 AM

Page 103 of 178

9-4
9
6Spark arrester• Clean. √√√
7 *Air induction sys-
tem • Check the air cut-off valve, reed valve, and hose
for damage.
• Replace any damaged parts if necessary. √√√√√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
UBFE60E0.book Page 4 Tuesday, August 18, 2020 10:50 AM

Page 104 of 178

9-5
9
EBU36892Periodic maintenance chart: General maintenance and lubricationTIPFor ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals in-
stead.
 For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t
ridden for the stated distance or engine operating hours.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills. NO. ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 Air filter element • Clean and replace if necessary. Every 20–40 hours (more often in wet or
dusty areas)
2 *Front brake • Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary. √√√√√
• Replace brake pads. Whenever worn to the limit
UBFE60E0.book Page 5 Tuesday, August 18, 2020 10:50 AM

Page 105 of 178

9-6
9
3*Rear brake • Check operation and correct if necessary.
• Check brake pedal free play and adjust if neces-
sary.
• Check fluid level and ATV for fluid leakage, and correct if necessary. √√√√√
• Replace brake pads. Whenever worn to the limit
4 *Brake hoses • Check for cracks or other damage, and replace if
necessary. √√√√
• Replace. Every 4 years
5 *Brake fluid • Change. Every 2 years
6 *Wheels • Check runout and for damage, and replace if nec-
essary. √ √√√
7 *Tires • Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if necessary. √ √√√
8 *Wheel hub bearings • Check for looseness or damage, and replace if
necessary. √ √√√
9 *V- b e l t • Check for wear, cracks or other damage, and re-
place if necessary. √ √√√
10 *Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
UBFE60E0.book Page 6 Tuesday, August 18, 2020 10:50 AM

Page 106 of 178

9-7
9
11*Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
12 *Stabilizer bushes • Check for cracks or other damage, and replace if
necessary. √√√
13 *Rear knuckle pivots • Lubricate with lithium-soap-based grease. √√√
14 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
15 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 *Engine mounts • Check for cracks or other damage, and replace if
necessary. √√√
17 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
18 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
19 Engine oil filter car-
tridge • Replace.
√√√
20 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBFE60E0.book Page 7 Tuesday, August 18, 2020 10:50 AM

Page 107 of 178

9-8
9
EBU23072TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.21 Final gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
22 Cooling system • Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
• Replace coolant. Every 2 years
23 *Moving parts and
cables •Lubricate.
√√√√
24 *Throttle lever • Check operation.
• Check throttle lever free play, and adjust if neces-
sary.
• Lubricate cable and lever housing. √√√√√
25 *Front and rear
brake switches • Check operation and correct if necessary.
√√√√√
26 *Lights and switches • Check operation and correct if necessary.
• Adjust headlight beams. √√√√√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBFE60E0.book Page 8 Tuesday, August 18, 2020 10:50 AM

Page 108 of 178

9-9
9
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
UBFE60E0.book Page 9 Tuesday, August 18, 2020 10:50 AM

Page 109 of 178

9-10
9
EBU23091Removing and installing panelsThe panels shown need to be removed to perform
some of the maintenance jobs described in this
chapter. Refer to this section each time a panel
needs to be removed and installed.
EBU34720Panel A
To remove the panelPull upward on the areas shown.
1. Panel A
2. Panel B
3. Panel C
4. Panel D
5. Panel F2
1
3
4
5
1. Panel b
2. Panel d
2
1
UBFE60E0.book Page 10 Tuesday, August 18, 2020 10:50 AM

Page 110 of 178

9-11
9To install the panel
Place the panel in the original position. Panel B
To remove the panel
1. Remove panel A.
2. Remove the front carrier by removing the
bolts.
1. Panel A
1
1. Front carrier
2. Carrier bolt (upper)
1
2
2
UBFE60E0.book Page 11 Tuesday, August 18, 2020 10:50 AM

Page:   < prev 1-10 ... 61-70 71-80 81-90 91-100 101-110 111-120 121-130 131-140 141-150 ... 180 next >