light YAMAHA MT-03 2018 Owner's Manual

Page 51 of 96

Periodic maintenance an d a djustment
6-7
6
EAU19643
Checkin g the spark plu gs
The spark plugs are important engine
components, which should be
checked periodically, preferably by a
Yamaha dealer. Since heat and depos- its will cause any spark plug to slowly
erode, they should be removed and
checked in accordance with the peri-
odic maintenance and lubrication
chart. In addition, the condition of the
spark plugs can reveal the condition of
the engine.
The porcelain insulator around the
center electrode of each spark plug
should be a medium-to-light tan (the
ideal color when the vehicle is ridden
normally), and all spark plugs installed
in the engine should have the same
color. If any spark plug shows a dis-
tinctly different color, the engine could
be operating improperly. Do not at-
tempt to diagnose such problems
yourself. Instead, have a Yamaha deal-
er check the vehicle.
If a spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.
Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the spark
plug threads.
TIP
If a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4–
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.
Specified
spark plu g:
NGK/LMAR8A-9
1. Spark plug gap
Spark plu g g ap:
0.8–0.9 mm (0.031–0.035 in)
Ti ghtenin g torque:
Spark plug: 13 N·m (1.3 kgf·m, 9.6 lb·ft)
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Page 52 of 96

Periodic maintenance an d a djustment
6-8
6
EAU36112
Canister
This model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
z Check each hose connection.
z Check each hose and canister for
cracks or damage. Replace if
damaged.
z Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAUN1150
Engine oil an d oil filter car-
tri dge
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the en gine oil level
1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the engine oil level check
window located at the bottom-
right side of the crankcase.
TIP
The engine oil should be between the
minimum and maximum level marks.
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
3
4
1
2
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Page 55 of 96

Periodic maintenance an d a djustment
6-11
6
a
ddition, do not use oils la bele d
“ENERGY CONSERVING II” or
hi gher.
z Make sure that no forei gn mate-
rial enters the crankcase.
11. Install the cowling by installing the bolts.
12. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
TIP
After the engine is started, the engine
oil pressure warning light should go off.
NOTICE
ECA20860
If the oil pressure warnin g li ght flick-
ers or remains on even if the oil level
is correct, imme diately turn the en-
g ine off an d have a Yamaha dealer
check the vehicle.
13. Turn the engine off, wait a few minutes until the oil settles, and
then check the oil level and cor-
rect it if necessary.
EAU20071
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU38176To check the coolant level1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion.
TIP
zThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
z Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the
coolant reservoir.
TIP
The coolant should be between the
minimum and maximum level marks.
1. Maximum level mark
2. Minimum level mark
3. Coolant reservoir
1
2
3
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Page 63 of 96

Periodic maintenance an d a djustment
6-19
6
EAU37914
Checkin g the brake lever free
play
There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon gy feelin g in the brake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system be-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the
b rakin g performance, which may re-
sult in loss of control an d an acci-
d ent.
EAU36505
Brake li ght switches
The brake light should come on just
before braking takes effect. The brake
light is activated by switches connect-
ed to the brake lever and brake pedal.
Since the brake light switches are
components of the anti-lock brake sys-
tem, they should only be serviced by a
Yamaha dealer.
1. No brake lever free play
1
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Page 75 of 96

Periodic maintenance an d a djustment
6-31
6
5. Place the tray in its original posi-
tion, and then install the quick fas-
teners.
6. Install the passenger seat.
Fuse box 1 is located behind the center
cover. (See page 3-18.)
Fuse box 1
Fuse box 2 is located under the rider
seat. (See page 3-18.) Fuse
box 2
If a fuse is blown, replace it as follows. 1. Turn the key to “ ” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive dam-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
1. Fuse box 1
1. Ignition fuse
2. Signaling system fuse
3. ABS control unit fuse
4. Backup fuse (for clock)
5. Headlight fuse
6. Radiator fan motor fuse
7. Spare fuse
1
71
2
3
5
6
4
1. Fuse box 2
1. Spare fuse
2. ABS solenoid fuse
3. ABS motor fuse
1
123
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Periodic maintenance an d a djustment
6-32
6 3. Turn the key to “ ” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAU68470
Replacin g the hea dlig ht bul b
This model is equipped with halogen
bulb headlight. If a headlight bulb
burns out, have a Yamaha dealer re-
place it and, if necessary, adjust the
headlight beam.
NOTICE
ECA17871
Hea dlig ht lens:
Do not affix any type of tinted film or
stickers to the head light lens.
Do not use a hea dlig ht bul b of a
wattag e higher than specified .
Specified fuses:
Main fuse: 30.0 A
Headlight fuse:
15.0 A
Signaling system fuse: 7.5 A
Ignition fuse: 15.0 A
Radiator fan motor fuse:
7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse: 15.0 A
ABS control unit fuse:
7.5 A
Backup fuse: 7.5 A
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Page 77 of 96

Periodic maintenance an d a djustment
6-33
6
EAU44941
Auxiliary lig ht
This model is equipped with an LED-
type auxiliary light.
If the auxiliary light does not come on,
have a Yamaha dealer check it.
EAU24182
Tail/brake li ght
This model is equipped with an LED-
type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
1. Auxiliary light
1
1
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Page 78 of 96

Periodic maintenance an d a djustment
6-34
6
EAU62590
Replacin g a turn si gnal li ght
b ul b
1. Remove the turn signal light lens
by removing the screw.
2. Remove the turn signal light bulb socket (together with the bulb) by
turning it counterclockwise.
3. Remove the burnt-out bulb by pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by turning it clockwise.
6. Install the turn signal light lens by installing the screw. NOTICE: Do
not overti ghten the screw, oth-
erwise the lens may b reak.
[ECA11192] EAU62670
Replacin
g the license plate
li g ht bul b
1. Remove the mudguard by remov-
ing the quick fasteners.
2. Remove the rear fender lower panel by removing the bolts and
screws.
3. Remove the license plate light bulb socket (together with the
bulb) by pulling it out.
4. Remove the burnt-out bulb by pulling it out.
1. Turn signal light lens
2. Screw
1. Turn signal light bulb socket
1
2
1
1. Mudguard
2. Quick fastener
1. Bolt
2. Screw
3. Rear fender lower panel
1
2
3
2
1
2
2
1
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Page 79 of 96

Periodic maintenance an d a djustment
6-35
6
5. Insert a new bulb into the socket.
6. Install the socket (together with
the bulb) by pushing it in.
7. Install the rear fender lower panel by installing the bolts and screws.
8. Install the mudguard by installing the quick fasteners.
EAU24351
Supportin g the motorcycle
Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other mainte-
nance requiring the motorcycle to
stand upright. Check that the motorcy-
cle is in a stable and level position be-
fore starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcy- cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
1. License plate light bulb
2. License plate light bulb socket
2
1
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Page 85 of 96

Motorcycle care and stora ge
7-3
7
2. Apply a corrosion protection spray
on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
Cleaning the windshield
Avoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent. Clean the windshield
with a cloth or sponge dampened with
a mild detergent, and then wash it off
thoroughly with water. For additional
cleaning, use Yamaha Windshield
Cleaner or another high-quality wind-
shield cleaner. Some cleaning com-
pounds for plastics may leave
scratches on the windshield. Before
using such cleaners, test an area of the
windshield which does not affect your
visibility and which cannot be easily
recognized.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
4. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.WARNING
EWA11132
Contaminants on the b rakes or tires
can cause loss of control. z Make sure that there is no oil or
wax on the brakes or tires.
z If necessary, clean the brake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before ri din g at hi gher
speed s, test the motorcycle’s
b rakin g performance an d cor-
nering b ehavior.
NOTICE
ECA10801
z Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
z Never apply oil or wax to any
rubber an d plastic parts, b ut
treat them with a suita ble care
prod uct.
z Avoi d using abrasive polishin g
compoun ds as they will wear
away the paint.
TIP
z Consult a Yamaha dealer for ad-
vice on what products to use.
z Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
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