YAMAHA SUPERJET 2022 Repair Manual

Operation
54
EJU33127Boarding and starting in deep waterEWJ01262
Be sure the operator have practiced
boarding from the water while still close to
shore before riding. A person who has
made many unsuccessful attempts to get
back on the watercraft may become fa-
tigued and suffer from exposure, increas-
ing the risk of injury and drowning.
(1) Swim to the rear of the watercraft. Attachthe engine shut-off cord (lanyard) to your
left wrist, and then attach the clip to the
engine shut-off switch.
(2) Grip the handlebars with both hands. Pull your body up onto the riding tray and
balance there, using your elbows on the
gunwales for leverage.
(3) Look in all directions, start the engine, and then begin to accelerate. (4) Continue to pull yo
ur body up onto the
watercraft as the watercraft speed in-
creases.
(5) Bring your knees up onto the riding tray and change to a kneeling position as
soon as you can do so.
(6) Move as far forward as possible without interfering with the movement of the han-
dlebars. Keep your body perpendicular
to the water, with your weight forward
and low.
(7) Once the bow drops, and the watercraft has leveled out in the water and reached
planing speed, back off the throttle and
select your desired speed.
TIP:
The watercraft will become easier to bal-
ance as the speed increases, because jet
thrust provides stability as well as direc-
tional control.
It will take longer for a heavy operator to
reach planing speed than it will for a light
operator.
EJU33207Capsized watercraftEWJ00672
Improper uprighting can cause injury.
Be sure to shut the engine off by pulling
on the engine shut-off cord (lanyard) to
remove the clip from the engine shut-off
switch.
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Operation
55
Do not put your hands in the intake
grate.
If the watercraft capsizes, turn it over imme-
diately.
To upright the watercraft:
(1) Remove the clip from the engine shut-offswitch.
(2) Swim to the rear of the watercraft. Turn the watercraft over in either direction by
grabbing both sides.
(3) Start the engine and operate the water- craft at planing speed to drain the bilge
water from the engine compartment.
(See page 35 for information on draining
the bilge water. If the engine does not
start, see “Towing the watercraft” on
page 73 or “Submerged watercraft” on
page 74.) NOTICE: Do not run the en-
gine at full throttle for at least 1 minute
after the engine has been restarted.
Bilge water in the engine compart- ment can splash into the engine,
which can result in severe damage.
[ECJ00554]
EJU33304
Beaching the watercraft
To beach the watercraft:
(1) Make sure that there are no boats, swim- mers, or obstacles near the beach.
(2) Release the throttle lever to reduce speed about 90 m (300 ft) before you
reach the intended beaching area.
(3) Slowly approach the beach and stop the engine just before reaching land.
WARNING! You need throttle to steer. Shutting the engine off can cause you
to hit an obstacle you are attempting
to avoid. A collision could result in se-
vere injury or death.
[EWJ00602] NOTICE:
Never run the engine in water that is
less than 60 cm (2 ft) deep from the
bottom of the watercraft, otherwise
pebbles or sand could be sucked into
the jet intake, causing impeller dam-
age and engine overheating.
[ECJ00473]
( 4 ) G e t o f f t h e w a t e r c r a f t a n d p u l l i t u p o n t h e beach.
EJU37194Operating in weeded areas
Always avoid using your watercraft in areas
where weed growth is thick. If operating in
weeded areas is unavoidable, alternately
squeeze the throttle lever and relax your grip
on the throttle lever to vary the engine speed.
Weeds tend to become clogged more when
operating at a steady speed and at trolling
speed. If weeds may have clogged the intake
area, clean the jet intake. (See page 72 for in-
formation on the jet intake.)
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Operation
56
EJU41062After removing the watercraft from
the water
ECJ01361
Do not run the engine for more than 15
seconds on land without supplying water,
otherwise the engine could overheat.
After operating and removing the watercraft
from the water, promptly discharge the re-
maining water from the cooling water pas-
sages.
To discharge water from the cooling water
passages:
(1) Make sure that the area around the wa- tercraft is clear, and then start the en-
gine.
(2) Discharge the remaining water out of the cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(3) Stop the engine.
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Care and storage
57
EJU37148
Post-operation careEWJ00332
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
After using the watercraft, always take it out
of the water, clean it, and store it. Leaving the
watercraft in the water for extended periods
will accelerate the rate of normal deteriora-
tion of the jet pump and hull. Marine organ-
isms and corrosion are some of the
conditions that can shorten the life of many
watercraft components.
EJU3351BFlushing the cooling water passagesECJ01361
Do not run the engine for more than 15
seconds on land without supplying water,
otherwise the engine could overheat.
Flush the cooling water passages to prevent
them from clogging with salt, sand, or dirt.
(1) Place the watercraft in a horizontal posi-tion.
(2) Remove the hood. (See page 26 for hood removal and installation procedures.) (3) Connect the garden hose adapter to a
garden hose.
(4) Loosen the flushing hose connector cap and remove it. Insert the garden hose
adapter into the flushing hose connector
by pushing and twisting it until it is se-
curely connected.
(5) Connect the garden hose to a water tap.
(6) Make sure that the area around the wa- tercraft is clear, and then start the en-
gine. Immediately after the engine starts,
turn the water supply on gradually until
1Garden hose adapter
2 Garden hose
1 Flushing hose connector
2 Flushing hose connector cap
3 Garden hose adapter
12
2
1
3
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Care and storage
58
water flows out continually from the
cooling water pilot outlet.
(7) Run the engine at idling speed for about 3 minutes watching the engine condition.
If the engine stops while flushing, turn
the water supply off immediately and
perform the procedure again from step 6.
NOTICE: Do not supply water to the
cooling water passages when the en-
gine is not running. The water could
flow back through the muffler into the
engine, causing severe engine dam-
age.
[ECJ00123]
(8) Turn the water supply off.
(9) Discharge the remaining water out of the cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(10) Stop the engine.
(11) Remove the garden hose adapter, and then securely install the flushing hose
connector cap by tightening it until it
stops.
(12) Securely install the hood in its original position.
EJU40746Cleaning the watercraft
(1) Remove the hood. (See page 26 for hoodremoval and installation procedures.)
(2) If the watercraft will be stored for a week or more, rustproof the internal engine
components to help prevent corrosion. (See page 61 for information on rust-
proofing the internal engine compo-
nents.)
(3) Rinse the engine and engine compart- ment with a small amount of water.
NOTICE: Do not use high-pressure
water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00572]
(4) Drain the water from the engine com- partment. (See page 35 for information
on draining the bilge water.)
(5) Wipe the engine and engine compart- ment with a dry cloth.
(6) Wash down the hull, deck, and jet pump with fresh water.
(7) Wipe the hull, deck, and jet pump with a dry cloth.
(8) Wipe all vinyl and rubber components, such as the engine compartment seals,
with a vinyl protectant.
(9) To minimize corrosion, spray metallic parts of the hull, deck, and engine with a
rust inhibitor.
(10) Allow the engine compartment to air dry completely before installing the hood.
(11) Securely install the hood in its original position.
EJU3368CBattery care
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft, check it, and then store it in a cool, dry
place.
EWJ00793
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
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Care and storage
59
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Call a physician im-
mediately.
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
closed space, make sure that it is well
ventilated. Always shield your eyes when
working near batteries.
Keep out of the reach of children.
To remove the battery:
(1) Disconnect the negative (–) battery lead.
(2) Disconnect the positive (+) battery lead.
(3) Unhook the battery bands, and then re-move the battery from the watercraft.
Checking the battery
Make sure that the battery case is not dam-
aged.
Make sure that the battery terminals are
not corroded or damaged.
Checking the battery voltage and charging
the battery
It is recommended to have a Yamaha dealer
check the battery voltage and charge the bat-
tery. Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have
discharged. Keep in mind that the battery
tends to discharge more quickly if the vehicle
is equipped with optional electrical accesso-
ries.
NOTICE: To charge a VRLA (Valve
Regulated Lead Acid) battery, a special
(constant-voltage) battery charger is re-
quired. Using a conventional battery char-
ger will damage the battery.
[ECJ02810]
Checking the battery bands
Make sure that the battery bands are not
damaged.
To store the battery:
(1) Clean the battery case using fresh water.
(2) If the battery terminals are dirty or cor- roded, clean them using a wire brush.
(3) Apply water-resistant grease to the bat- tery terminals.
1Positive (+) battery terminal: Red lead
2 Negative (–) battery terminal: Black lead
3 Battery band
1
2
3
1Battery band
1 Battery terminal
1
1
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Care and storage
60
(4) Store the battery in a cool, dry place.NOTICE: Storing the battery in an un-
charged condition can cause perma-
nent battery damage. Check the
battery periodically.
[ECJ00103]
To install the battery:
(1) Place the battery in the battery compart- ment and hook the battery bands onto
the holders.
(2) Connect the positive (+) battery lead (red) to the positive (+) battery terminal.
NOTICE: Reversal of the battery leads
will damage the electrical parts.
[ECJ00262]
(3) Connect the negative (–) battery lead (black) to the negative (–) battery termi-
nal.
(4) Make sure that the battery is securely held in place.
EJU33495
Long-term storageEWJ00332
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage.
However, the following procedures can be
performed easily by the owner.
EJU40763Cleaning
(1) Flush the cooling water passages. (See
page 57 for information on flushing the
cooling water passages.)
TIP:
If you will be storing the watercraft for a pro-
longed period, such as winter storage, top off
the fuel tank with fresh gasoline and add fuel
stabilizer and conditioner to the fuel tank ac-
cording to the manufacturer’s instruction be-
fore starting the engine.
(2) Clean the watercraft. (See page 58 for in-formation on cleaning the watercraft.)
Wax the hull with a non-abrasive wax.
EJU45730Lubrication
Use a suitable marine grease applicator and
spray a rust inhibitor between the inner and
outer cables to lubricate the cables and
purge out any dirt and moisture.
To keep moving parts sliding or rotating
smoothly, lubricate them with water-resistant
grease.
Recommended water-resistant grease:
YAMALUBE MARINE
GREASE/Yamaha Grease A
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Care and storage
61
Throttle cable
Steering cable ball joint (handlebar end)
and steering cable inner wire (handlebar
end)
TIP:
Disconnect the steering cable (handlebar
end) from the ball joint before lubricating.
Steering cable (jet thrust nozzle end) and
ball joint
TIP:
Disconnect the steering cable from the ball
joint before lubricating.
EJU45861RustproofingECJ01361
Do not run the engine for more than 15
seconds on land without supplying water,
otherwise the engine could overheat.
Spray metallic parts of the hull and engine
with a rust inhibitor.
To rustproof the internal engine components:
(1) Remove the hood. (See page 26 for hoodremoval and installation procedures.)
(2) While loosening the clamp, remove the breather hose.
(3) Make sure that the area around the wa- tercraft is clear, and then start the engine
in a well-ventilated area.
(4) Run the engine at a fast idle.
(5) Quickly spray as much rust inhibitor as possible into the air intake duct through
the breather hose joint. Keep spraying
until the engine stalls (or a maximum of
15 seconds). WARNING! Do not pour or
spray gasoline, or any substance oth-
er than a rust inhibitor, into the air in-
take duct. Do not spray flammable
Recommended water-resistant grease:
YAMALUBE MARINE GREASE /
Ya m a h a G r e a s e A
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Care and storage
62
rust inhibitor products on engine sur-
faces while the engine is hot. Other-
wise, a fire or explosion could occur.
[EWJ02011]
(6) Install the breather hose, and fasten thebreather hose with the clamp.
(7) Securely install the hood in its original position.
1Breather hose
2 Clamp
3 Breather hose joint
4 Air intake duct
2
1
43
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Maintenance
63
EJU3376A
Maintenance
Periodic checks and lubrication will keep
your watercraft in the safest and most effi-
cient condition possible. Therefore, make
sure to carry out the periodic maintenance.
Safety is an obligation of the watercraft own-
er. Proper maintenance must be carried out
to keep the exhaust emission and sound lev-
els within the regulated limits. The most im-
portant points of watercraft inspection and
lubrication are explained on the following
pages.
See a Yamaha dealer for genuine Yamaha re-
placement parts and optional accessories
designed for your watercraft.
Remember, failures that are the result of the
installation of parts or accessories which are
not qualitatively equivalent to genuine
Yamaha parts are not covered by the limited warranty.
Maintenance, replacement, or repair of
the emission control devices and system
may be performed by any marine SI engine
repair establishment or individual. War-
ranty repair, however, must be performed
at an authorized Yamaha marine dealer-
ship.
EWJ00312
Be sure to turn off the engine when you
perform maintenance unless otherwise
specified. If you are not familiar with ma-
chine servicing, this work should be done
by a Yamaha dealer or other qualified me-
chanic.
EJU3433AAdjusting the steering friction
The amount of friction in the steering can be
adjusted to suit operator preference. To adjust the steering friction:
(1) Lift the steering pole and support it with
the lock pin.
(2) Remove the plastic fasteners, and then remove the handlebar cover.
(3) Turn the handlebars so that the left han- dlebar grip is facing down.
1Steering pole
1 Lock pin
1 Plastic fastener
2 Handlebar cover
1
1
12
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