key YAMAHA XMAX 250 2005 User Guide

2. Insert the key into the lock and
turn it 1/4 turn counterclockwise.
The lock will be released and the
fuel tank cap can be removed.
To install the fuel tank cap
1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key clockwise to the ori-
ginal position, and then remove
it.
3. Close the lock cover
NOTE:
The fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly installed and locked.
EWA11140
s s
WARNING
Make sure that the fuel tank cap is
properly installed before riding.
EAU13230
Fuel
Make sure that there is sufficient fuel
in the tank.
1. Filler tube
2. Fuel level
EWA10990
s s
WARNING
Since gasoline is flammable, the
following precautions must be
observed.
Stop the engine before refue-
ling.
Never attempt to refuel the
scooter while smoking or near
an open flame.
Take special care not to spill
gasoline over the engine or
muffler when refueling imme-
diately after operation.
Before starting the engine,
quickly wipe off any gasoline
spilled on the engine or muffler.
ECA10070
CAUTION
Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfa-
ces or plastic parts.
EAU33500
Recommended fuel:
REGULAR UNLEADED GASOLINE
ONLY
Fuel tank capacity:
12L (2,64US gal) (10,55Imp gal)
Fuel reserve amount (when the fuel
level warning symbol comes on):
2L (0,44 US gal) (1,76 Imp gal)
3
INSTRUMENT AND CONTROL FUNCTIONS
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ECA11400
CAUTION
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
Your Yamaha engine has been desig-
ned to use regular unleaded gasoline
with a research octane number of 91
or higher. If knocking (or pinging)
occurs, use a gasoline of a different
brand or premium unleaded fuel. Use
of unleaded fuel will extend spark plug
life and reduce maintenance costs.
EAU13431
Catalytic converter
This model is equipped with a cataly-
tic converter in the exhaust system.
EWA10860
s s
WARNING
The exhaust system is hot after
operation. Make sure that the
exhaust system has cooled down
before doing any maintenance
work.
ECA10700
CAUTION
The following precautions must be
observed to prevent a fire hazard or
other damages.
Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.
Never park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
Do not allow the engine to idle
too long.
EAU13931
Seat
To open the seat
1. Place the scooter on the centers-
tand.
2. Insert the key into the main
switch, and then turn it counter-
clockwise.
NOTE:
Do not push inward when turning the
key.
3. Fold the seat up.
To close the seat
1. Fold the seat down, and then
push it down to lock it in place.
2. Remove the key from the main
switch if the scooter will be left
unattended.
NOTE:
Make sure that the seat is properly
secured before riding.
3
INSTRUMENT AND CONTROL FUNCTIONS
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EAU14540
Storage compartment
1. Lock
To open the storage compartment
Insert the key into the lock, turn it
clockwise, and then pull on it to open
the storage compartment lid.
1.Storage compartment
To close the storage compartment
Push the storage compartment lid
into the original position, and then
remove the key.
EWA10960
s s
WARNING
Do not exceed the load limit of
1kg (2,205 lb) for the storage
compartment.
Do not exceed the maximum
load of 235kg (518,17lb) for the
vehicle.
EAU14451
Storage compartment
1.Storage compartment
The storage compartment is located
under the seat. (See page 3-10.)
EWA10961
s s
WARNING
Do not exceed the load limit of
5kg (11,02 lb) for the storage
compartment.
Do not exceed the maximum
load of 235kg (518,17lb) for the
vehicle.
When storing the owner’s manual or
other documents in the storage com-
partment, be sure to wrap them in a
plastic bag so that they will not get
wet. When washing the vehicle, be
careful not to let any water enter the
storage compartment.
EAU14880
Adjusting the shock
absorber assemblies
Each shock absorber assembly is
equipped with a spring preload adjus-
ting ring.
ECA10100
CAUTION
Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings.
1
1
1
3
INSTRUMENT AND CONTROL FUNCTIONS
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EAU15970
EWA11250
s s
WARNING
Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer
regarding any control or func-
tion that you do not thoroughly
understand.
Never start the engine or ope-
rate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of cons-
ciousness and death within a
short time. Always make sure
that there is adequate ventila-
tion.
For safety, always start the
engine with the centerstand
down.
When the centerstand is down
and the engine is idling, keep
your hands and feet away from
the rear wheel.
EAUM1210
Starting a cold engineECA10250
CAUTION
See page 5-3 for engine break-in
instructions prior to operating the
vehicle for the first time.
1. Turn the key to “f”.
2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the
front or rear brake.
NOTE:
If the engine fails to start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to pre-
serve the battery. Do not crank theengine more than 10 seconds on any
one attempt.
ECA11040
CAUTION
For maximum engine life, never
accelerate hard when the engine is
cold!
EAU16760
Starting off
NOTE:
Before starting off, allow the engine to
warm up.
1. Grab bar
1
5
OPERATION AND IMPORTANT RIDING POINTS
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EAU16841
Engine break-in
There is never a more important
period in the life of your engine than
the period between 0 and 1600 km
(1000 mi). For this reason, you should
read the following material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts
in the engine wear and polish them-
selves to the correct operating clea-
rances. During this period, prolonged
full-throttle operation or any condition
that might result in engine overhea-
ting must be avoided.
EAUM2010
0 ~ 1000 km (0 ~ 600 mi)
Avoid prolonged operation above 1/3
throttle.
1000 ~ 1600 km (600 ~ 1000 mi)
Avoid prolonged operation above 1/2
throttle.
ECA11660
CAUTION
After 1000 km (600 mi) of operation,
be sure to replace the engine oil
and final transmission oil.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
ECA10270
CAUTION
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
EAU17212
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10310
s s
WARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedes-
trians or children are not likely
to touch them.
Do not park on a slope or on
soft ground, otherwise the
vehicle may overturn.
ECA10380
CAUTION
Never park in an area where there
are fire hazards such as grass or
other flammable materials.
5
OPERATION AND IMPORTANT RIDING POINTS
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3. Fully charge the battery beforeinstallation.
4. After installation, make sure that the battery leads are properly
connected to the battery termi-
nals.
ECA10630
CAUTION
Always keep the battery char-
ged. Storing a discharged bat-
tery can cause permanent bat-
tery damage.
To charge a sealed-type (MF)
battery, a special (constant-
voltage) battery charger is
required. Using a conventional
battery charger will damage
the battery. If you do not have
access to a sealed-type (MF)
battery charger, have a Yamaha
dealer charge your battery.
EAU23610
Replacing the fuses
The main fuse and the fuse box,
which contains the fuses for the indi-
vidual circuits, are located behind
cowling B. (See page 6-5.)
If a fuse is blown, replace it as
follows.1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage.
ECA10640
CAUTION
Do not use a fuse of a higher ampe-
rage rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire.
Specified fuses: Main fuse30.0 A
Headlight fuse 15.0 A
Signaling system fuse 15.0 A
Ignition fuse 5.0 A
Radiator fan fuse 10 A
ECU fuse 5.0 A
Backup fuse 5.0 A
Reserve fuse 5.0 A
10 A
15.0 A
30.0 A
6
PERIODIC MAINTENANCE AND MINOR REPAIR
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3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU23910
Replacing a headlight bulb
This model is equipped with quartz
bulb headlights. If a headlight bulb
burns out, replace it as follows.
1. Remove cowling B. (See page
6-5.)
1. Headlight coupler
2. Disconnect the headlight coupler,
and then remove the headlight
bulb cover.
3. Remove the headlight bulb hol-
der according to the following
illustration, and then remove the
defective bulb.
1. Headlight bulb cover
NOTE:
The removal procedure depends on
the type of bulb holder installed on
your vehicle.
EWA10790
s s
WARNING
Headlight bulbs get very hot. The-
refore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
4. Place a new bulb into position,
and then secure it with the bulb
holder.
ECA10660
CAUTION
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the
bulb, and the bulb life will be adver-
sely affected. Thoroughly clean off
1
11
6
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU26381
Key identification number
1. Key tag
2. Master key
3. Keys
The key identification number is
stamped into the key tag.Record this
number in the space provided and
use it for reference when ordering a
new key.
EAU26410
Vehicle identification number
The vehicle identification number is
stamped into the frame.
NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your
motorcycle with the licensing autho-
rity in your area.
EAU26470
Model label
The model label is affixed to the frame
under the rider seat. (See page 3-10.)
Record the information on this label in
the space provided. This information
will be needed when ordering spare
parts from a Yamaha dealer.
9
CONSUMER INFORMATION
9-1
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AAcceleration and deceleration ...................5-2
Adjusting the carburetor ..........................6-11
Adjusting the shock absorber
assemblies .............................................3-11
Adjusting the throttle cable free play .......6-12
Air filter V-Belt case air filter elements.....6-10
Anti-theft alarm (optional) ..........................3-7
BBattery......................................................6-18
Braking .......................................................5-2
CCare............................................................7-1
Cast wheels .............................................6-14
Catalytic converter ...................................3-10
Changing the brake fluid..........................6-16
Checking and lubricating the
centerstand and sidestand ....................6-16
Checking and lubricating the
throttle grip cable ..................................6-16
Checking the brake fluid level .................6-15
Checking the front and rear brake pads.....6-14
Checking the front fork ............................6-17
Checking the spark plug ............................6-5
Checking the wheel bearings ..................6-18
Cheking the steering ................................6-17
Controls and instruments ..........................2-3
Coolant.......................................................6-9
Coolant temperature gauge .......................3-4
EEngine break-in ..........................................5-3
Engine oil ...................................................6-7
FFinal transmission oil .................................6-8Front and rear brake lever free play.........6-14
Front brake lever ........................................3-8
Front storage compartment .....................3-11
Fuel ............................................................3-9
Fuel gauge .................................................3-3
Fuel tank cap .............................................3-8
HHandlebar switches ...................................3-7
IImmobilizer system ....................................3-1
Indicators, indicator lights and warning
light ..........................................................3-2
KKey identification number ..........................9-1
LLeft view .....................................................2-1
Lubricating the front and rear brake
levers .....................................................6-16
MMain switch/steering lock ..........................3-1
Model label ................................................9-1
Multi-function display ................................3-4
OOwner’s tool kit ..........................................6-1
PParking .......................................................5-3
Periodic maintenance and lubrication
chart .........................................................6-2
Pre-operation check list .............................4-2
RRear brake lever .........................................3-8
Removing and installing cowlings and
panels ......................................................6-5
Replacing a front turn signal light bulb....6-21Replacing a headlight bulb ......................6-20
Replacing the auxiliary light bulb .............6-22
Replacing the fuses .................................6-19
Replacing the license plate light bulb......6-22
Replacing the tail/brake light bulb or a
rear turn signal light bulb.......................6-21
Right view ..................................................2-2
SSeat ..........................................................3-10
Sidestand .................................................3-12
Speedometer .............................................3-3
Starting a cold engine ................................5-1
Starting off .................................................5-1
Storage compartment ..............................3-11
Storage compartment ................................7-3
TTips for reducing fuel consumption ...........5-2
Tires .........................................................6-12
Troubleshooting .......................................6-22
Troubleshooting charts ............................6-24
VValve clearance ........................................6-12
Vehicle identification number .....................9-1
INDEX
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