check oil YAMAHA XMAX 300 2017 Owners Manual

Table of contents
Safety information ............................1-1
Further safe-riding points ................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Smart key system ............................3-1
Smart key system............................3-1
Operating range of the smart key system .........................................3-2
Handling of the smart key and mechanical keys ..........................3-3
Smart key ........................................3-5
Replacing the smart key battery .....3-6
Main switch .....................................3-8
Instrument an d control functions ....4-1
Indicator lights and warning
lights ............................................4-1
Speedometer...................................4-2
Tachometer .....................................4-3
Multi-function display......................4-3
Handlebar switches.......................4-12
Front brake lever ...........................4-13
Rear brake lever ............................4-14
ABS ...............................................4-14
Traction control system.................4-15
Fuel tank cap.................................4-17
Fuel................................................4-18
Fuel tank overflow hose ................4-19
Catalytic converters .....................4-20
Storage compartments .................4-20
Windshield.....................................4-22
Handlebar position .......................4-25
Adjusting the shock absorber assemblies .................................4-25
Sidestand ......................................4-26
Ignition circuit cut-off system........4-27
Auxiliary DC jack ..........................4-29 For your safety – pre-operation
checks
............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Starting the engine.......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking............................................ 6-4
Tips for reducing fuel consumption................................ 6-4
Engine break-in ............................... 6-5
Parking ............................................ 6-5
Perio dic maintenance an d
a d justment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing the panel ............................................ 7-7
Checking the spark plug ................. 7-8
Canister........................................... 7-9
Engine oil and oil filter element ....... 7-9
Final transmission oil .................... 7-12
Coolant ......................................... 7-13
Air filter and V-belt case air filter elements .................................... 7-14
Checking the throttle grip free play ............................................ 7-18
Valve clearance ............................. 7-19
Tires .............................................. 7-19
Cast wheels .................................. 7-21
Checking the front and rear brake lever free play ............................ 7-22
Checking the front and rear brake
pads........................................... 7-23
Checking the brake fluid level....... 7-23
Changing the brake fluid............... 7-24
Checking the V-belt ...................... 7-25
Checking and lubricating the cables ........................................ 7-25
Checking and lubricating the
throttle grip and cable ............... 7-26
UB74E0E0.book Page 1 Tuesday, May 2, 2017 1:04 PM

Description
2-2
2
EAU63391
Right view
2345,61
987
1. Rear storage compartment (page 4-20)
2. Fuel tank cap (page 4-17)
3. Storage compartment B (page 4-20)
4. Windshield (page 4-22)
5. Battery (page 7-29)
6. Fuses (page 7-30)
7. Centerstand (page 7-27)
8. Engine oil level check window (page 7-9)
9. Engine oil filler cap (page 7-9)
UB74E0E0.book Page 2 Tuesday, May 2, 2017 1:04 PM

Smart key system
3-4
3Included with the vehicle is one smart
key, two mechanical keys, and one
identification number card. The identi-
fication number can also be found on
the inside of the smart key itself.
If the vehicle battery is discharged, the
mechanical key can be used to open
the seat. Carry one mechanical key
in a
ddition to the smart key.
If the smart key is lost or the smart key
battery has discharged, the identifica-
tion number can be used to operate
the vehicle in emergency mode. (See
page 7-38.) Write down the i dentifi-
cation num ber in case of emer gen-
cy.
If the smart key is lost and the smart
key system identification number is un-
known, the entire smart key system will
need to be replaced at considerable
cost. Keep the i dentification num ber
car d in a safe place.
NOTICE
ECA21573
The smart key has precision elec-
tronic components. O bserve the fol-
lowin g precautions to prevent
possi ble malfunction or d amage.
z Do not place or store the smart
key in a storag e compartment.
The smart key may be damag ed
from roa d vi brations or exces-
sive heat.
z Do not d rop, ben d, or su bject
the smart key to stron g impacts.
z Do not sub merge the smart key
in water or other liqui ds.
z Do not place heavy items or ex-
cessive stress on the smart key. z
Do not leave the smart key in a
place exposed to direct sun-
lig ht, hi gh temperature or hi gh
humi dity.
z Do not g rind or attempt to mo d-
ify the smart key.
z Keep the smart key away from
stron g ma gnetic fiel ds an d
ma gnetic o bjects such as key
hol ders, TVs, an d c o

mputers.
z Keep the smart key away from
electric me dical equipment.
z Do not allow oils, polishing
ag ents, fuel, or any stron g
chemicals to come in contact
with the smart key. The smart
key body may become discol-
ore d or cracked .
TIP
zThe smart key battery life is ap-
proximately two years, but this
may vary according to operating
conditions.
z Replace the smart key battery
when the smart key system indi-
cator light flashes for 20 seconds
when the vehicle is turned on, or
when the smart key indicator light
does not come on when the smart
key button is pushed. (See page
3-6.) After changing the smart key
battery, if the smart key system
still does not operate, check the
vehicle battery and then have a
Yamaha dealer check the vehicle.
z If the smart key continually re-
ceives radio waves, the smart key
battery will discharge quickly. (For
example, when placed in the vicin-
ity of electrical products such as
televisions, radios, or computers.)
UB74E0E0.book Page 4 Tuesday, May 2, 2017 1:04 PM

Instrument and control functions
4-5
4
z
When approximately 2.4 L (0.63
US gal, 0.53 Imp.gal) of fuel re-
mains in the fuel tank, the last seg-
ment of the fuel meter will start
flashing. The display will automat-
ically change to the fuel reserve
tripmeter “F Trip” and start count-
ing the distance traveled from that
point.
Coolant temperature meter
The coolant temperature meter indi-
cates the temperature of the coolant.
If the top segment flashes, stop the ve-
hicle, then stop the engine, and let the
engine cool. (See page 7-37.)
NOTICE
ECA10022
Do not continue to operate the en-
gine if it is overheatin g.
TIP
z If a problem is detected in the
coolant temperature meter, all
segments will flash repeatedly. If
this occurs, have a Yamaha dealer
check the vehicle as soon as pos-
sible.
z The coolant temperature varies
with changes in the weather and
engine load.
Tripmeter display
The tripmeter display is equipped with
the following: z odometer
z tripmeter
z time tripmeter
z fuel reserve tripmeter
z oil change tripmeter
z V-belt replacement tripmeter
Push the “TRIP” switch to change the
display between the odometer “Odo”,
tripmeter “Trip”, time tripmeter “Trip
Time”, oil change tripmeter “Oil Trip”,
and V-belt replacement tripmeter “V-
Belt Trip” in the following order:
Odo → Trip → Trip Time → Oil Trip →
V-Belt Trip → Odo
TIP
When approximately 2.4 L (0.63 US
gal, 0.53 Imp.gal) of fuel remains in the
fuel tank, the last segment of the fuel
meter will start flashing. The display
will automatically change to the fuel re-
serve tripmeter “F Trip” and start
counting the distance traveled from
that point.
1. Coolant temperature meter
1
1. Tripmeter display
1
UB74E0E0.book Page 5 Tuesday, May 2, 2017 1:04 PM

For your safety – pre-operation checks
5-1
5
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an acci dent or equipment d amage. Do not operate the vehicle if you fin d
any pro blem. If a pro blem cannot be correcte d b y the proce dures provi ded
in this manual, have the vehicle inspecte d b y a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection. 4-18,
4-19
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 7-9
Final transmission oil • Check vehicle for oil leakage. 7-12
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage. 7-13
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-22,
7-23, 7-23
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-22,
7-23, 7-23
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing. 7-18,
7-26
UB74E0E0.book Page 1 Tuesday, May 2, 2017 1:04 PM

Operation and important rid ing points
6-5
6
EAU16842
En gine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU34323
0–1000 km (0–600 mi)
Avoid prolonged operation above 4500
r/min. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the en gine oil, final transmission oil
an d the oil filter element.
[ECA12932]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5400
r/min.
1600 km (1000 mi) an d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
z Keep the en gine spee d out of
the tachometer red zone.
z If any en gine trou ble shoul d oc-
cur during the en gine break-in
period , imme diately have a
Yamaha dealer check the vehi-
cle.
EAUN1421
Parkin g
When parking, turn the vehicle power
off, and then turn the smart key off.
TIP
Even when the vehicle is parked in a lo-
cation partitioned by a fence or the
glass window of a shop, if the smart
key is within operating range, other
people will be able to start the engine
and operate the vehicle. Please turn
the smart key off when leaving the ve-
hicle. (See page 3-5.)
If the sidestand is lowered when the
engine is running, the engine will stop
and the beeper will sound for approxi-
mately 1 minute. To stop the beeper,
turn the vehicle power off or raise the
sidestand.
TIP
zBefore leaving the vehicle, be sure
to turn the main switch to “OFF”
or “ ”. Otherwise, the battery may
discharge.
z The sidestand alarm beeper can
be set to not activate. Please con-
tact your Yamaha dealer.
WARNING
EWA10312
zSince the en gine an d exhaust
system can become very hot,
park in a place where ped estri-
ans or chil dren are not likely to
touch them and b e burne d.
z Do not park on a slope or on soft
groun d, otherwise the vehicle
may overturn, increasin g the
risk of a fuel leak an d fire.
UB74E0E0.book Page 5 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-5
7
14 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√ √
• Moderately repack with lithium- soap-based grease. √√
15 *Chassis fasteners • Make sure that all nuts, bolts
and screws are properly tight-
ened. √√√√√
16 Front an
d rear
b rake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
17 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
18 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
19 *Front fork • Check operation and for oil
leakage.
• Replace if necessary. √√√√
20 *Shock ab
sorber
assem blies • Check operation and for oil
leakage.
• Replace if necessary. √√√√
21 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. At the initial interval and
when the oil change indi-
cator flashes or comes on [every 5000km (3000 mi)]. √
22 En
gine oil filter el-
ement • Replace.
√√√
23 *Final transmission
oil • Check vehicle for oil leakage.
√√√√√
• Change. √√√
24 *Co
olin g syst
em• Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
25 *V-belt • Replace. When the V-belt replacement
indicator flashes [every 20000 km (12000 mi)]
26 *Front an
d rear
b rake switches • Check operation.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
UB74E0E0.book Page 5 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-6
7
EAU79370
TIP
z Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated pa- per element, which must not be cleaned with compressed air to avoid
damaging it.
• The engine air filter element and sub air filter element need to be replaced and the V-belt air filter element needs to be serviced more frequently when
riding in unusually wet or dusty areas.
z Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always chan- ge the fluid. Regularly check the brake fluid levels and fill the reservoirs as
required.
• Every two years replace the internal components of the brake master cyl- inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
27 *Movin
g parts an d
cab les • Lubricate.
√√√√√
28 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
29 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
UB74E0E0.book Page 6 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-9
7
EAU36112
Canister
This model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
z Check each hose connection.
z Check each hose and canister for
cracks or damage. Replace if
damaged.
z Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAU79020
Engine oil an d oil filter ele-
ment
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the en gine oil level
1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window locat-
ed at the bottom-right side of the
crankcase.
TIP
The engine oil should be between the
minimum and maximum level marks.
1. Canister
2. Canister breather hose
2
1
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
3
1
2
UB74E0E0.book Page 9 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-10
7
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To chan ge the en gine oil (with or
without oil filter element replace-
ment) 1. Start the engine, warm it up for several minutes, and then turn it
off.
2. Place an oil pan under the engine to collect the used oil.
3. Remove the engine oil filler cap and its O-ring, and then remove
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
4. Check the O-ring for damage, and replace it if necessary.
TIP
Skip steps 5–7 if the oil filter element is
not being replaced.
5. Remove the oil filter element coverby removing the bolts.
6. Remove and replace the oil filter element and O-ring.
1. Engine oil filler cap
2. O-ring
1
2
1. Engine oil drain bolt
2. Gasket
1. Bolt
2. Oil filter element cover
12
2
1
UB74E0E0.book Page 10 Tuesday, May 2, 2017 1:04 PM