YAMAHA XMAX 300 2017 Owners Manual

DIC183
CZD300-A
X-MAX 300
OWNER’S MANUAL
B74-F8199-E0
MOTORCYCLE
[English (E)]
Read this manual carefully before oper-
ating this vehicle.

EAU81560
Read this manual carefully before operatin g this vehicle. This manual shoul d
stay with this vehicle if it is sol d.
EAU81591
Declaration of Conformity:
Hereby, MITSUBISHI ELECTRIC CORPORATION HIMEJI WORKS declares that
the radio equipment type, Smart Keyless System, SKEA7E-01 (Smart Unit) and
SKEA7E-02 (Hand Unit) is in compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the following inter-
net address:
http://www.mitsubishielectric.co m/bu/automotive/doc/re.html
REMOTE CONT. UNIT (Smart Unit)
Frequency band: 125 kHz
The maximum radio frequency power: 117 dBuV/m at 10 meters
XTMR COMP. (Hand Unit)
Frequency band: 433.92 MHz
The maximum radio frequency power: 10 mW
Manufacturer:
MITSUBISHI ELECTRIC CORPORATION HIMEJI WORKS
840, Chiyoda-machi, Himeji, Hyogo 670-8677, Japan
Importer:
YAMAHA MOTOR EUROPE N.V. Koolhovenlaan 101, 1119 NC Schiphol-Rijk, 1117 ZN, Schiphol, the Netherlands
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Introduction
EAU10114
Welcome to the Yamaha world of motorcycling!
As the owner of the CZD300-A, you are benefiting from Yamaha’s vast experience
and newest technology regarding the design and manufacture of high-quality
products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages
of your CZD300-A. The Owner’s Manual does not only instruct you in how to op-
erate, inspect and maintain your scooter, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the
best possible condition. If you have any further questions, do not hesitate to con-
tact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put
safety first!
Yamaha continually seeks advancements in product design and quality. There- fore, while this manual contains the most current product information available at
the time of printing, there may be minor discrepancies between your scooter and
this manual. If there is any question concerning this manual, please consult a
Yamaha dealer.
WARNING
EWA12412
Please rea d this manual carefully an d completely before operatin g this
scooter.
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Important manual information
EAU63350
Particularly important information is distinguished in this manual by the following
notations:
*Product and specifications are subject to change without notice.
EAUN0430
This is the safety alert symbol. It is use d to
alert you to potential personal injury haz-
ar ds. O bey all safety messag es that follow
this symb ol to avoid possi ble injury or death.
A WARNING in dicates a hazar dous situation
which, if not avoi ded , coul d result in d eath or
serious injury.
A NOTICE in dicates special precautions that
must be taken to avoi d d amag e to the vehi-
cle or other property.
A TIP provides key information to make proce-
dures easier or clearer.
CZD300-A
OWNER’S MANUAL
©2016 PT Yamaha In donesia Motor
Manufacturin g
1st e dition, Octob er 2016
All ri ghts reserve d.
Any reprintin g or unauthorize d use
without the written permission of
PT Yamaha In donesia Motor Manufac-
turing
is expressly prohi bite d.
Printe d in In donesia.
WARNING
NOTICE
TIP
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Table of contents
Safety information ............................1-1
Further safe-riding points ................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Smart key system ............................3-1
Smart key system............................3-1
Operating range of the smart key system .........................................3-2
Handling of the smart key and mechanical keys ..........................3-3
Smart key ........................................3-5
Replacing the smart key battery .....3-6
Main switch .....................................3-8
Instrument an d control functions ....4-1
Indicator lights and warning
lights ............................................4-1
Speedometer...................................4-2
Tachometer .....................................4-3
Multi-function display......................4-3
Handlebar switches.......................4-12
Front brake lever ...........................4-13
Rear brake lever ............................4-14
ABS ...............................................4-14
Traction control system.................4-15
Fuel tank cap.................................4-17
Fuel................................................4-18
Fuel tank overflow hose ................4-19
Catalytic converters .....................4-20
Storage compartments .................4-20
Windshield.....................................4-22
Handlebar position .......................4-25
Adjusting the shock absorber assemblies .................................4-25
Sidestand ......................................4-26
Ignition circuit cut-off system........4-27
Auxiliary DC jack ..........................4-29 For your safety – pre-operation
checks
............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Starting the engine.......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking............................................ 6-4
Tips for reducing fuel consumption................................ 6-4
Engine break-in ............................... 6-5
Parking ............................................ 6-5
Perio dic maintenance an d
a d justment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing the panel ............................................ 7-7
Checking the spark plug ................. 7-8
Canister........................................... 7-9
Engine oil and oil filter element ....... 7-9
Final transmission oil .................... 7-12
Coolant ......................................... 7-13
Air filter and V-belt case air filter elements .................................... 7-14
Checking the throttle grip free play ............................................ 7-18
Valve clearance ............................. 7-19
Tires .............................................. 7-19
Cast wheels .................................. 7-21
Checking the front and rear brake lever free play ............................ 7-22
Checking the front and rear brake
pads........................................... 7-23
Checking the brake fluid level....... 7-23
Changing the brake fluid............... 7-24
Checking the V-belt ...................... 7-25
Checking and lubricating the cables ........................................ 7-25
Checking and lubricating the
throttle grip and cable ............... 7-26
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Table of contents
Lubricating the front and rear
brake levers ............................... 7-26
Checking and lubricating the centerstand and sidestand ....... 7-27
Checking the front fork................. 7-27
Checking the steering................... 7-28
Checking the wheel bearings ....... 7-28
Battery .......................................... 7-29
Replacing the fuses ...................... 7-30
Headlights .................................... 7-32
Auxiliary lights............................... 7-32
Brake/tail light............................... 7-33
Front turn signal light.................... 7-33
Rear turn signal light bulb............. 7-34
Replacing the license plate light
bulb ........................................... 7-34
Troubleshooting............................ 7-35
Troubleshooting charts................. 7-36
Emergency mode ........................ 7-38
Scooter care an d stora ge ............... 8-1
Matte color caution ........................ 8-1
Care ................................................ 8-1
Storage ........................................... 8-4
Specifications ................................... 9-1
Consumer information ................... 10-1
Identification numbers .................. 10-1
Diagnostic connector ................... 10-2
Vehicle data recording.................. 10-2
In dex ................................................ 11-1
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1-1
1
Safety information
EAU1026B
Be a Responsible Owner
As the vehicle’s owner, you are re-
sponsible for the safe and proper oper-
ation of your scooter.
Scooters are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements be-
fore riding this scooter.
He or she should: z Obtain thorough instructions from
a competent source on all aspects
of scooter operation.
z Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
z Obtain qualified training in safe
and proper riding techniques.
z Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
z Never operate a scooter without
proper training or instruction. Take
a training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized scooter dealer to find out
about the training courses nearest
you.
Safe Ri din g
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of an accident or equipment damage.
See page 5-1 for a list of pre-operation
checks.
z This scooter is designed to carry
the operator and a passenger.
z The failure of motorists to detect
and recognize scooters in traffic is
the predominating cause of auto-
mobile/scooter accidents. Many
accidents have been caused by
an automobile driver who did not
see the scooter. Making yourself
conspicuous appears to be very
effective in reducing the chance of
this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are approaching and passing
through intersections, since in-
tersections are the most likely
places for scooter accidents to
occur.
• Ride where other motorists can see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a scooter with- out proper knowledge. Contact
an authorized scooter dealer to
inform you on basic scooter
maintenance. Certain mainte-
nance can only be carried out
by certified staff.
z Many accidents involve inexperi-
enced operators. In fact, many op-
erators who have been involved in
accidents do not even have a cur-
rent driver’s license.
• Make sure that you are qualified and that you only lend your
scooter to other qualified opera-
tors.
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Safety information
1-2
1• Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
• We recommend that you prac- tice riding your scooter where
there is no traffic until you have
become thoroughly familiar with
the scooter and all of its con-
trols.
z Many accidents have been
caused by error of the scooter op-
erator. A typical error made by the
operator is veering wide on a turn
due to excessive speed or under-
cornering (insufficient lean angle
for the speed).
• Always obey the speed limit and never travel faster than warrant-
ed by road and traffic condi-
tions.
• Always signal before turning or changing lanes. Make sure that
other motorists can see you.
z The posture of the operator and
passenger is important for proper
control.
• The operator should keep both hands on the handlebar and
both feet on the operator foot-
rests during operation to main-
tain control of the scooter.
• The passenger should always hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
z Never ride under the influence of
alcohol or other drugs. z
This scooter is designed for on-
road use only. It is not suitable for
off-road use.
Protective Apparel
The majority of fatalities from scooter
accidents are the result of head inju-
ries. The use of a safety helmet is the
single most critical factor in the pre-
vention or reduction of head injuries. z Always wear an approved helmet.
z Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision that could delay seeing a
hazard.
z The use of a jacket, substantial
shoes, trousers, gloves, etc., is ef-
fective in preventing or reducing
abrasions or lacerations.
z Never wear loose-fitting clothes,
otherwise they could catch on the
control levers or wheels and cause
injury or an accident.
z Always wear protective clothing
that covers your legs, ankles, and
feet. The engine or exhaust sys-
tem become very hot during or af-
ter operation and can cause
burns.
z A passenger should also observe
the above precautions.
Avoi d Car bon Monoxi de Poisonin g
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing
carbon monoxide can cause head-
aches, dizziness, drowsiness, nausea,
confusion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be pres-
ent even if you do not see or smell any
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Safety information
1-3
1
engine exhaust. Deadly levels of car-
bon monoxide can collect rapidly and
you can quickly be overcome and un-
able to save yourself. Also, deadly lev-
els of carbon monoxide can linger for
hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poi-
soning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT.
z Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
z Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
z Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loa din g
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution
of the scooter is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or acces-
sories to your scooter. Use extra care
when riding a scooter that has added
cargo or accessories. Here, along with
the information about accessories be-
low, are some general guidelines to fol-
low if loading cargo to your scooter: The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloa
ded vehicle
coul d cause an acci dent.
When loading within this weight limit,
keep the following in mind: z Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Securely
pack your heaviest items as close
to the center of the vehicle as pos-
sible and make sure to distribute
the weight as evenly as possible
on both sides of the scooter to
minimize imbalance or instability.
z Shifting weights can create a sud-
den imbalance. Make sure that
accessories and cargo are se-
curely attached to the scooter be-
fore riding. Check accessory
mounts and cargo restraints fre-
quently.
• Properly adjust the suspension for your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
• Never attach any large or heavy items to the handlebar, front
fork, or front fender. Such items
can create unstable handling or
a slow steering response.
z This vehicle is not desi gne d to
pull a trailer or to be attached to
a si decar.
Maximum loa d:
161 kg (355 lb)
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Safety information
1-4
1Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail- able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection
to Yamaha manufacture parts and ac-
cessories or offer other modifications
for Yamaha vehicles. Yamaha is not in
a position to test the products that
these aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories, an d
Mo difications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accesso-
ries or modifications are not suitable
because of potential safety hazards to
you or others. Installing aftermarket
products or having other modifications
performed to your vehicle that change
any of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or
death. You are responsible for injuries
related to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories. z Never install accessories or carry
cargo that would impair the per-
formance of your scooter. Careful- ly inspect the accessory before
using it to make sure that it does
not in any way reduce ground
clearance or cornering clearance,
limit suspension travel, steering
travel or control operation, or ob-
scure lights or reflectors.
• Accessories fitted to the han- dlebar or the front fork area can
create instability due to improp-
er weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
• Bulky or large accessories may seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by lar-
ge vehicles.
• Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the
freedom of movement of the
operator and may limit control
ability, therefore, such accesso-
ries are not recommended.
z Use caution when adding electri-
cal accessories. If electrical ac-
cessories exceed the capacity of
the scooter’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
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