engine oil YAMAHA XMAX 300 2017 Owners Manual

Page 5 of 116

Table of contents
Safety information ............................1-1
Further safe-riding points ................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Smart key system ............................3-1
Smart key system............................3-1
Operating range of the smart key system .........................................3-2
Handling of the smart key and mechanical keys ..........................3-3
Smart key ........................................3-5
Replacing the smart key battery .....3-6
Main switch .....................................3-8
Instrument an d control functions ....4-1
Indicator lights and warning
lights ............................................4-1
Speedometer...................................4-2
Tachometer .....................................4-3
Multi-function display......................4-3
Handlebar switches.......................4-12
Front brake lever ...........................4-13
Rear brake lever ............................4-14
ABS ...............................................4-14
Traction control system.................4-15
Fuel tank cap.................................4-17
Fuel................................................4-18
Fuel tank overflow hose ................4-19
Catalytic converters .....................4-20
Storage compartments .................4-20
Windshield.....................................4-22
Handlebar position .......................4-25
Adjusting the shock absorber assemblies .................................4-25
Sidestand ......................................4-26
Ignition circuit cut-off system........4-27
Auxiliary DC jack ..........................4-29 For your safety – pre-operation
checks
............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Starting the engine.......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking............................................ 6-4
Tips for reducing fuel consumption................................ 6-4
Engine break-in ............................... 6-5
Parking ............................................ 6-5
Perio dic maintenance an d
a d justment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing the panel ............................................ 7-7
Checking the spark plug ................. 7-8
Canister........................................... 7-9
Engine oil and oil filter element ....... 7-9
Final transmission oil .................... 7-12
Coolant ......................................... 7-13
Air filter and V-belt case air filter elements .................................... 7-14
Checking the throttle grip free play ............................................ 7-18
Valve clearance ............................. 7-19
Tires .............................................. 7-19
Cast wheels .................................. 7-21
Checking the front and rear brake lever free play ............................ 7-22
Checking the front and rear brake
pads........................................... 7-23
Checking the brake fluid level....... 7-23
Changing the brake fluid............... 7-24
Checking the V-belt ...................... 7-25
Checking and lubricating the cables ........................................ 7-25
Checking and lubricating the
throttle grip and cable ............... 7-26
UB74E0E0.book Page 1 Tuesday, May 2, 2017 1:04 PM

Page 12 of 116

Description
2-1
2
EAU63371
Left view
41
5610812791113
23
1. Storage compartment A (page 4-20)
2. Owner’s tool kit (page 7-2)
3. Grab bar (page 6-3)
4. Air filter element (page 7-14)
5. Shock absorber assembly spring preload adjusting ring (page 4-25)
6. Final transmission oil filler cap (page 7-12)
7. Final transmission oil drain bolt (page 7-12)
8. V-belt case air filter element (page 7-14)
9. Engine oil drain bolt (page 7-9)
10.Engine oil filter element (page 7-9)
11.Sidestand (page 4-26)
12.Spark plug (page 7-8)
13.Coolant reservoir (page 7-13)
UB74E0E0.book Page 1 Tuesday, May 2, 2017 1:04 PM

Page 13 of 116

Description
2-2
2
EAU63391
Right view
2345,61
987
1. Rear storage compartment (page 4-20)
2. Fuel tank cap (page 4-17)
3. Storage compartment B (page 4-20)
4. Windshield (page 4-22)
5. Battery (page 7-29)
6. Fuses (page 7-30)
7. Centerstand (page 7-27)
8. Engine oil level check window (page 7-9)
9. Engine oil filler cap (page 7-9)
UB74E0E0.book Page 2 Tuesday, May 2, 2017 1:04 PM

Page 31 of 116

Instrument and control functions
4-5
4
z
When approximately 2.4 L (0.63
US gal, 0.53 Imp.gal) of fuel re-
mains in the fuel tank, the last seg-
ment of the fuel meter will start
flashing. The display will automat-
ically change to the fuel reserve
tripmeter “F Trip” and start count-
ing the distance traveled from that
point.
Coolant temperature meter
The coolant temperature meter indi-
cates the temperature of the coolant.
If the top segment flashes, stop the ve-
hicle, then stop the engine, and let the
engine cool. (See page 7-37.)
NOTICE
ECA10022
Do not continue to operate the en-
gine if it is overheatin g.
TIP
z If a problem is detected in the
coolant temperature meter, all
segments will flash repeatedly. If
this occurs, have a Yamaha dealer
check the vehicle as soon as pos-
sible.
z The coolant temperature varies
with changes in the weather and
engine load.
Tripmeter display
The tripmeter display is equipped with
the following: z odometer
z tripmeter
z time tripmeter
z fuel reserve tripmeter
z oil change tripmeter
z V-belt replacement tripmeter
Push the “TRIP” switch to change the
display between the odometer “Odo”,
tripmeter “Trip”, time tripmeter “Trip
Time”, oil change tripmeter “Oil Trip”,
and V-belt replacement tripmeter “V-
Belt Trip” in the following order:
Odo → Trip → Trip Time → Oil Trip →
V-Belt Trip → Odo
TIP
When approximately 2.4 L (0.63 US
gal, 0.53 Imp.gal) of fuel remains in the
fuel tank, the last segment of the fuel
meter will start flashing. The display
will automatically change to the fuel re-
serve tripmeter “F Trip” and start
counting the distance traveled from
that point.
1. Coolant temperature meter
1
1. Tripmeter display
1
UB74E0E0.book Page 5 Tuesday, May 2, 2017 1:04 PM

Page 33 of 116

Instrument and control functions
4-7
4
Oil chan
ge tripmeter “Oil Trip”
The oil change tripmeter shows the
distance traveled since the oil was last
changed.
The oil change indicator “OIL” flashes
at the initial 1000 km (600 mi), then at
4000 km (2400 mi) and every 5000 km
(3000 mi) thereafter to indicate that the
engine oil should be changed.
After changing the engine oil, reset the
oil change indicator and the oil change
tripmeter. To reset them both, select
the oil change tripmeter, and then push
the “TRIP” switch for three seconds.
While the oil change tripmeter is flash-
ing, push the “TRIP” switch for 15 to 20
seconds. Release the “TRIP” switch,
and the oil trip value will reset to zero.
TIP
If the engine oil is changed before the
oil change indicator comes on (i.e., be-
fore the periodic oil change interval has
been reached), the oil change tripmeter
must be reset for the oil change indica-
tor to come on at the correct time.
V- belt replacement tripmeter “V-
Belt Trip”
The V-belt replacement tripmeter
shows the distance traveled since the
V-belt was last replaced.
The V-belt replacement indicator “V-
Belt” will flash every 20000 km (12000
mi) to indicate that the V-belt should be
replaced.
After replacing the V-belt, reset the V-
belt replacement indicator and the V-
belt replacement tripmeter. To reset
them both, select the V-belt replace-
ment tripmeter, and then push the
“TRIP” switch for three seconds.
While the V-belt replacement tripmeter
is flashing, push the “TRIP” switch for
15 to 20 seconds. Release the “TRIP”
switch, and the V-belt trip value will re-
set to zero.
TIP
If the V-belt is replaced before the V-
belt replacement indicator comes on
(i.e., before the periodic V-belt replace-
ment interval has been reached), the V-
belt replacement tripmeter must be re-
set for the V-belt replacement indicator
to come on at the correct time.
1. Oil change indicator “Oil”
2. Oil change tripmeter
1
2
1. V-belt replacement indicator “V-Belt”
2. V-belt replacement tripmeter
1
2
UB74E0E0.book Page 7 Tuesday, May 2, 2017 1:04 PM

Page 37 of 116

Instrument and control functions
4-11
4
TIP
If traveling at speeds under 10 km/h (6
mi/h), “_ _._” is displayed.
Avera ge speed d isplay
The average speed “Average_ _ _kmh”
or “Average_ _ _MPH” (for the UK) is
displayed.
The average speed is the total distance
divided by the total time (with the main
switch in the “ON” position) since the
display was last reset to zero.
This display shows the average speed
since it was last reset.
To reset the average speed display,
select it by pushing the “INFO” switch,
and then push the “INFO” switch for
three seconds.
Warnin g messa ge function
This function displays a warning mes-
sage corresponding to the current
warning.
“L FUEL”: Appears when the last seg-
ment of the fuel meter starts flashing. If
“L FUEL” is displayed, refuel as soon
as possible. “H TEMP”: Appears when the top seg-
ment of the coolant temperature meter
starts flashing. If “H TEMP” is dis-
played, stop the vehicle, then stop the
engine, and let the engine cool.
“ICE”: Appears when the icy road
warning indicator “ ” starts flashing. If
“ICE” is displayed, be careful of icy
roads.
“OIL SERV”: Appears when the oil
change indicator “OIL” starts flashing.
If “OIL SERV” is displayed, change the
engine oil, and then reset the oil chan-
ge indicator and oil change tripmeter.
“V-BELT SERV”: Appears when the V-
belt replacement indicator “V-Belt”
starts flashing. If “V-BELT SERV” is
displayed, replace the V-belt, and then
reset the V-belt replacement indicator
and V-belt replacement tripmeter.
When there are two or more warnings,
the warning messages are displayed in
the following order:
L FUEL
→ H TEMP → ICE → OIL SERV
→ VBELT SERV → L FUEL
1. Average speed display
1
UB74E0E0.book Page 11 Tuesday, May 2, 2017 1:04 PM

Page 56 of 116

For your safety – pre-operation checks
5-1
5
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an acci dent or equipment d amage. Do not operate the vehicle if you fin d
any pro blem. If a pro blem cannot be correcte d b y the proce dures provi ded
in this manual, have the vehicle inspecte d b y a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection. 4-18,
4-19
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 7-9
Final transmission oil • Check vehicle for oil leakage. 7-12
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage. 7-13
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-22,
7-23, 7-23
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-22,
7-23, 7-23
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing. 7-18,
7-26
UB74E0E0.book Page 1 Tuesday, May 2, 2017 1:04 PM

Page 62 of 116

Operation and important rid ing points
6-5
6
EAU16842
En gine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU34323
0–1000 km (0–600 mi)
Avoid prolonged operation above 4500
r/min. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the en gine oil, final transmission oil
an d the oil filter element.
[ECA12932]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5400
r/min.
1600 km (1000 mi) an d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
z Keep the en gine spee d out of
the tachometer red zone.
z If any en gine trou ble shoul d oc-
cur during the en gine break-in
period , imme diately have a
Yamaha dealer check the vehi-
cle.
EAUN1421
Parkin g
When parking, turn the vehicle power
off, and then turn the smart key off.
TIP
Even when the vehicle is parked in a lo-
cation partitioned by a fence or the
glass window of a shop, if the smart
key is within operating range, other
people will be able to start the engine
and operate the vehicle. Please turn
the smart key off when leaving the ve-
hicle. (See page 3-5.)
If the sidestand is lowered when the
engine is running, the engine will stop
and the beeper will sound for approxi-
mately 1 minute. To stop the beeper,
turn the vehicle power off or raise the
sidestand.
TIP
zBefore leaving the vehicle, be sure
to turn the main switch to “OFF”
or “ ”. Otherwise, the battery may
discharge.
z The sidestand alarm beeper can
be set to not activate. Please con-
tact your Yamaha dealer.
WARNING
EWA10312
zSince the en gine an d exhaust
system can become very hot,
park in a place where ped estri-
ans or chil dren are not likely to
touch them and b e burne d.
z Do not park on a slope or on soft
groun d, otherwise the vehicle
may overturn, increasin g the
risk of a fuel leak an d fire.
UB74E0E0.book Page 5 Tuesday, May 2, 2017 1:04 PM

Page 68 of 116

Periodic maintenance an d a djustment
7-5
7
14 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√ √
• Moderately repack with lithium- soap-based grease. √√
15 *Chassis fasteners • Make sure that all nuts, bolts
and screws are properly tight-
ened. √√√√√
16 Front an
d rear
b rake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
17 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
18 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
19 *Front fork • Check operation and for oil
leakage.
• Replace if necessary. √√√√
20 *Shock ab
sorber
assem blies • Check operation and for oil
leakage.
• Replace if necessary. √√√√
21 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. At the initial interval and
when the oil change indi-
cator flashes or comes on [every 5000km (3000 mi)]. √
22 En
gine oil filter el-
ement • Replace.
√√√
23 *Final transmission
oil • Check vehicle for oil leakage.
√√√√√
• Change. √√√
24 *Co
olin g syst
em• Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
25 *V-belt • Replace. When the V-belt replacement
indicator flashes [every 20000 km (12000 mi)]
26 *Front an
d rear
b rake switches • Check operation.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
UB74E0E0.book Page 5 Tuesday, May 2, 2017 1:04 PM

Page 69 of 116

Periodic maintenance an d a djustment
7-6
7
EAU79370
TIP
z Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated pa- per element, which must not be cleaned with compressed air to avoid
damaging it.
• The engine air filter element and sub air filter element need to be replaced and the V-belt air filter element needs to be serviced more frequently when
riding in unusually wet or dusty areas.
z Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always chan- ge the fluid. Regularly check the brake fluid levels and fill the reservoirs as
required.
• Every two years replace the internal components of the brake master cyl- inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
27 *Movin
g parts an d
cab les • Lubricate.
√√√√√
28 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
29 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
UB74E0E0.book Page 6 Tuesday, May 2, 2017 1:04 PM

Page:   1-10 11-20 next >