YAMAHA YFM700R 2011 Service Manual

Page 41 of 154

4-15
4 would be advisable to check the number of clicks
or turns of each damping force adjusting mecha-
nism and to modify the specifications as neces-
sary.
Spring preload
1. Loosen the locknut.
2. Turn the spring preload adjusting nut in direc-
tion (a) to increase the spring preload and
thereby harden the suspension, and in direc-
tion (b) to decrease the spring preload and
thereby soften the suspension.
TIPA special wrench can be obtained at a Yamaha
dealer to make this adjustment.The spring preload setting is determined by
measuring distance A, shown in the illustration.
The shorter distance A is, the higher the spring
preload; the longer distance A is, the lower the
spring preload. With each complete turn of the
adjusting nut, distance A is changed by 1.5 mm
(0.06 in).
1. Spring preload adjusting nut
2. Locknut
3. Special wrench
2
1
3 (a)
(b)
Spring preload setting:
Minimum (soft):
Distance A = 263.0 mm (10.35 in)
Standard:
Distance A = 260.0 mm (10.24 in)
Maximum (hard):
Distance A = 251.0 mm (9.88 in)
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Page 42 of 154

4-16
4
3. Tighten the locknut to the specified torque.
NOTICE: Always tighten the locknut
against the adjusting nut, and then tighten
it to the specified torque.
[ECB00081]
Rebound damping force
Turn the rebound damping force adjusting screw in
direction (a) to increase the rebound damping
force and thereby harden the damping, and in di-
rection (b) to decrease the rebound damping force
and thereby soften the damping.
1. Distance ATightening torque:
Locknut:
42 Nm (4.2 m·kgf, 30 ft·lbf)
1
1. Rebound damping force adjusting screw
1(a)
(b)
U1AS61E0.book Page 16 Thursday, February 11, 2010 2:17 PM

Page 43 of 154

4-17
4
Compression damping force
Compression damping force (for fast compression
damping)To increase the compression damping force and
thereby harden the compression damping, turn the
compression damping force adjusting bolt in direc-
tion (a). To decrease the compression damping
force and thereby soften the compression damp-
ing, turn the adjusting bolt in direction (b).Rebound damping setting:
Minimum (soft):
20 click(s) in direction (b)*
Standard:
12 click(s) in direction (b)*
Maximum (hard):
3 click(s) in direction (b)*
* With the adjusting screw fully turned in di-
rection (a)
1. Compression damping force adjusting bolt (for fast
compression damping)Compression damping setting (for fast com-
pression damping):
Minimum (soft):
4 turn(s) out from the fully turned in posi-
tion
Standard:
2 turn(s) out from the fully turned in posi-
tion
Maximum (hard):
Adjusting bolt fully turned in
1 (a)
(b)1
U1AS61E0.book Page 17 Thursday, February 11, 2010 2:17 PM

Page 44 of 154

4-18
4Compression damping force (for slow compres-
sion damping)To increase the compression damping force and
thereby harden the compression damping, turn the
compression damping force adjusting screw in di-
rection (a). To decrease the compression damping
force and thereby soften the compression damp-
ing, turn the adjusting screw in direction (b).
WARNING
EWB00410These shock absorber assemblies contain
highly pressurized nitrogen gas. Read and un-
derstand the following information before han-
dling the shock absorber assemblies.Do not tamper with or attempt to open the
cylinder assemblies.Do not subject the shock absorber assem-
blies to an open flame or other high heat
source. This may cause the unit to explode
due to excessive gas pressure.Do not deform or damage the cylinders in
any way. Cylinder damage will result in poor
damping performance.
1. Compression damping force adjusting screw (for slow
compression damping)
1
(a)
(b)
1
Compression damping setting (for slow com-
pression damping):
Minimum (soft):
16 click(s) in direction (b)*
Standard:
10 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting screw fully turned in di-
rection (a)
U1AS61E0.book Page 18 Thursday, February 11, 2010 2:17 PM

Page 45 of 154

4-19
4
Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the
shock absorber assembly to a Yamaha deal-
er for any service.EBU30041Adjusting the rear shock absorber as-
sembly This shock absorber assembly is equipped with a
spring preload adjusting nut, a rebound damping
force adjusting screw, with a compression damp-
ing force adjusting bolt (for fast compression
damping), and a compression damping force ad-
justing screw (for slow compression damping).
WARNING
EWB02680Suspension components become hot during
operation. Never touch the compression
damping force adjusting bolt and screw, the re-
bound damping force adjusting screw or the
oil reservoir with your bare hand or skin until
the suspension components have cooled.
NOTICEECB00090Never turn an adjusting mechanism beyond
the minimum and maximum settings.TIPAlthough the total number of clicks or turns of a
damping force adjusting mechanism may not ex-
actly match the following specifications due to
small differences in production, the actual number
of clicks or turns always represents the entire ad-
justing range. To obtain a precise adjustment, it
would be advisable to check the number of clicks
or turns of each damping force adjusting mecha-
nism and to modify the specifications as neces-
sary.Spring preload
1. Loosen the locknut.
2. Turn the spring preload adjusting nut in direc-
tion (a) to increase the spring preload and
thereby harden the suspension, and in direc-
tion (b) to decrease the spring preload and
thereby soften the suspension.
U1AS61E0.book Page 19 Thursday, February 11, 2010 2:17 PM

Page 46 of 154

4-20
4
TIPA special wrench can be obtained at a Yamaha
dealer to make this adjustment.The spring preload setting is determined by
measuring distance A, shown in the illustration.
The shorter distance A is, the higher the spring
preload; the longer distance A is, the lower the
spring preload. With each complete turn of the
adjusting nut, distance A is changed by 1.5 mm
(0.06 in).
3. Tighten the locknut to the specified torque.
NOTICE: Always tighten the locknut
against the adjusting nut, and then tighten
it to the specified torque.
[ECB00081]
1. Spring preload adjusting nut
2. Locknut
3. Special wrench
1
(b)
(a) 2
3
Spring preload setting:
Minimum (soft):
Distance A = 243.0 mm (9.57 in)
Standard:
Distance A = 233.0 mm (9.17 in)
Maximum (hard):
Distance A = 228.0 mm (8.98 in)1. Distance A
1
U1AS61E0.book Page 20 Thursday, February 11, 2010 2:17 PM

Page 47 of 154

4-21
4 Rebound damping force
Turn the rebound damping force adjusting screw in
direction (a) to increase the rebound damping
force and thereby harden the damping, and in di-
rection (b) to decrease the rebound damping force
and thereby soften the damping.
Compression damping force
Compression damping force (for fast compression
damping)To increase the compression damping force and
thereby harden the compression damping, turn the
compression damping force adjusting bolt in direc-
tion (a). To decrease the compression damping
force and thereby soften the compression damp-
ing, turn the adjusting bolt in direction (b). Tightening torque:
Locknut:
42 Nm (4.2 m·kgf, 30 ft·lbf)
1. Rebound damping force adjusting screw
1
(b) (a)
Rebound damping setting:
Minimum (soft):
20 click(s) in direction (b)*
Standard:
13 click(s) in direction (b)*
Maximum (hard):
3 click(s) in direction (b)*
* With the adjusting screw fully turned in di-
rection (a)
U1AS61E0.book Page 21 Thursday, February 11, 2010 2:17 PM

Page 48 of 154

4-22
4Compression damping force (for slow compres-
sion damping)To increase the compression damping force and
thereby harden the compression damping, turn the
compression damping force adjusting screw in di-
rection (a). To decrease the compression damping
force and thereby soften the compression damp-
ing, turn the adjusting screw in direction (b).
1. Compression damping force adjusting bolt (for fast
compression damping)Compression damping setting (for fast com-
pression damping):
Minimum (soft):
4 turn(s) out from the fully turned in posi-
tion
Standard:
2 turn(s) out from the fully turned in posi-
tion
Maximum (hard):
Adjusting bolt fully turned in
1 (b)(a)
1
1. Compression damping force adjusting screw (for slow
compression damping)
1 (b)(a)
1
U1AS61E0.book Page 22 Thursday, February 11, 2010 2:17 PM

Page 49 of 154

4-23
4
WARNING
EWB00430This shock absorber assembly contains highly
pressurized nitrogen gas. Read and under-
stand the following information before han-
dling the shock absorber assembly.Do not tamper with or attempt to open the
cylinder assembly.Do not subject the shock absorber assembly
to an open flame or other high heat source.
This may cause the unit to explode due to ex-
cessive gas pressure.Do not deform or damage the cylinder in any
way. Cylinder damage will result in poor
damping performance.
Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the
shock absorber assembly to a Yamaha deal-
er for any service.
Compression damping setting (for slow com-
pression damping):
Minimum (soft):
16 click(s) in direction (b)*
Standard:
11 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting screw fully turned in di-
rection (a)
U1AS61E0.book Page 23 Thursday, February 11, 2010 2:17 PM

Page 50 of 154

5-1
5
EBU19201
PRE-OPERATION CHECKS
EBU19224Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00481Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
FuelCheck fuel level in fuel tank, and add recommended fuel if neces-
sary.
Check fuel line for leakage. Correct if necessary.4-11, 5-4
Engine oilCheck oil level in engine, and add recommended oil to specified lev-
el if necessary.
Check ATV for oil leakage. Correct if necessary.5-4, 8-12
CoolantCheck coolant level in reservoir, and add recommended coolant to
specified level if necessary.
Check cooling system for leakage. Correct if necessary.5-4, 8-16
U1AS61E0.book Page 1 Thursday, February 11, 2010 2:17 PM

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