wheel ASTON MARTIN V8 VANTAGE 2010 Workshop Manual
[x] Cancel search | Manufacturer: ASTON MARTIN, Model Year: 2010, Model line: V8 VANTAGE, Model: ASTON MARTIN V8 VANTAGE 2010Pages: 947, PDF Size: 43.21 MB
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Squeaks and Rattles Repair Manual
Page 8 of 21 Issue 3
Figure 2
5. Install a bush (Part Number 9G43-33698-AA) onto th e airbag attachment screw (refer to Figures 3).
Figure 3
6. Install the screw and torque it to 9 Nm.
7. Turn the steering wheel to get access to the second airbag attachment screw.
8. Do steps 4 thru 6 again for the second airbag attachment screw.
9. Connect the battery (refer to Work shop Manual procedure 14.01.CA).
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Electronics Training Programme
Description
The Bluetooth Module controls the Bluetooth system on all cars. This module is a stand-alone unit,
which is not connected to any communication network on the car. The module is located on the
drivers side of the Instrument Pack (IP) ju st above the pedals (see page opposite).
The components of the system are:
1. Microphone
2. Bluetooth switches (steering wheel)
3. LED Indicator
4. Bluetooth Module
5. Amplifier (audio)
6. Switcher box (V8 Vantage only)
If a DB9 is installed with both the ‘in-car’ ph one and the Bluetooth systems and both systems are
active then the Bluetooth system will override the ‘i n-car’ phone system. An active call on the ‘in-car’
phone will be ended if a call is re ceived on the Bluetooth system or any of the Bluetooth menus are
used.
The Bluetooth module has been designed to meet the following parameters:
Parameter Units Nominal Lower Limit Upper Limit
Battery Voltage Volts N/A 10.5 16.0
Nominal Voltage Volts 13.2 12.2 14.2
Over Voltage (for 1 minute) Volts 24.0 18.0 25.0
Operating Current mA 225-300 <300uA (sleep) <1.5A
Room Temperature °C 25 15 35
Operating Temperature °C N/A -30 70
Storage Temperature °C N/A -40 85
9
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Electronics Training Programme
INPUTS
The Bluetooth system relies on a number of signals it receives either from the car (via hard wiring) or
the users phone (via wireless Bluetooth communication network).
The Bluetooth system will only function if the us ers mobile phone has Bluetooth enabled and it is
‘paired’ to the car. For more information refer to the user’s guide for your mobile phone.
V8 Vantage Power Supplies
Description Supplied From Source Protection
Wakeup signal Central Electronic Module Comfort Relay F68 (5 Amp)
Power supply 1 Central Electronic Module Interior Lights Relay F46 (5Amp)
Power supply 2 Central Electronic Module Interior Lights Relay F46 (5Amp)
DB9 Power Supplies
Description Supplied From Source Protection
Wakeup signal Central Electronic Module Comfort Relay F69 (5 Amp)
Power supply 1 Central Electronic Module Interior Lights Relay F46 (5Amp)
Power supply 2 Central Electronic Module Interior Lights Relay F46 (5Amp)
V8 Vantage Signal Inputs
Input Description Signal Characteristic
MIC In Input signal from microphone Varying current signal direct from microphone
Keypad Steering wheel controls input Variable resistance to earth signal
DB9 Signal Inputs
Input Description Signal Characteristic
MIC In + Input signal from microphone Varying current signal supplied via amplifier
MIC In - Input signal from microphone Varying current signal supplied via amplifier
Keypad Steering wheel controls inpu t Variable resistance to earth
Screens
Some of the signals in and out of the Bluetooth modu le require screening to avoid interference being
picked up. A signal screen is a single wire running along side t he signal wire(s) which will absorb
electro magnetic interference (EMI).
The Bluetooth module on the V8 Vantage features only one screen so as to protect the signal from the
microphone. This screen wire is simply an earth but it is also used as a datum from which to reference
the microphone signal.
The Bluetooth module used on DB9’s features two screens. One is as on the V8 Vantage but is used
only as a screen (because the microphone signal from the amplifie r has two signal wires) and no
datum is required. The second screen on the module is used to screen the ‘Lineout’ signals to the
amplifier. As with the microphone scr een this wire is connected to earth.
15
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Electronics Training Programme
DIAGNOSTICS
V8 Vantage Connector Pin Allocation
Pin
Number Signal Name Input or
Output Description
3 WAKEUP I Module ignition input from Comfort
Relay via F68
4 MIC (SCRN) I Microphone GND
5 MIC IN+ I Signal input for single-ended
microphone direct from microphone
8 KEYPAD I Input signal from keypad on steering wheel
12 UIM LED O For Active Call LED (amber) – Earth
side switch
13 RADIO MUTE O Mute line to radio (active Low)
14 UIM LED O For Bluetooth Status LED(Blue) – Earth side switch
15 GND I Main Battery Ground
16 GND I Main Battery Ground
23 HF_SPKR + O Audio Output +
24 HF_SPKR + O Audio Output -
31 VPWR I Power supply from Interior Light Relay via F46
32 VPWR I Power supply from Interior Light Relay via F46
31
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Electronics Training Programme
DB9 Connector Pin Allocation
Pin
Number Signal Name Input or
Output Description
3 IGN I Module ignition input from Comfort
Relay via F69
4 MIC (SCRN) I Microphone GND or Shield
5 MIC IN+ I Signal input for single-ended or
differential mic.
6 MIC IN- I Signal input for differential microphone
8 KEYPAD I Input signal from keypad on steering
wheel
12 UIM LED O For Active Call LED (amber) – Earth side switch
13 RADIO MUTE O Mute line to radio (active Low)
14 UIM LED O For Bluetooth Status LED(Blue) – Earth side switch
15 GND I Main Battery Ground
16 GND I Main Battery Ground
22 LINEOUT (SCRN) I Audio output screen
25 LINEOUT+ O Audio Output +
26 LINEOUT- O Audio Output -
31 VPWR I Power supply from Interior Light Relay via F46
32 VPWR I Power supply from Interior Light Relay via F46
32
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AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 6 of 43
Misfire Monitor
Neural Network Misfire detection is used in order to achieve "full-range" capability. All software allows
for detection of any misfires that occur 6 engine revolutions after initially cranking the engine. This
meets the new OBD-II requirement to identify misfires within 2 engine revolutions after exceeding the
warm drive, idle rpm.
.
Neural Network System
The Neural Net Misfire (NNM) monitor uses a dedicated microprocessor in the PCM along with
crankshaft position, (36–tooth wheel), camshaft position, and engine load to determine engine misfire. A
neural network is different way of computing that uses a large number of simple processing elements with
a high degree of interconnection to process complex inform ation. It is based on the parallel architecture of
the brain. The processing elements have adaptive ch aracteristics (coefficients) that must be learned
through a process called training. During training, the netw ork is fed a sample set of data that consists of
the inputs along with the desired output (e.g. misfire/no misfire). The network coefficients are recursively
optimized so that the correct output is generated fro m the set of inputs and error is minimized. Once the
coefficients have been learned, the network can process "real" data.
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AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 25 of 43
VCT Monitor
Variable Cam Timing System Monitor
VCT Hardware
Variable Cam Timing (VCT) enables rotation of the camshaft(s) relative to the crankshaft (phase-shifting)
as a function of engine operating conditions. Intake Only (phase-shifting only the intake cam) is used in
the AML application.
VCT is used primarily to increase internal residua l dilution at part throttle to reduce NOx, and to
improve fuel economy. With Intake Only VCT, the in take camshaft is advanced at part throttle and WOT
(at low to mid-range engine speeds) to open the in take valve earlier for increased residual dilution and
close the intake valve earlier in the compression stroke for increased power. When the engine is cold,
opening the intake valve earlier warms the charge which improves fuel vaporization for less HC
emissions; when the engine is warm, the residua l burned gasses limit peak combustion temperature to
reduce NOx formation.
The VCT system hardware consists of a contro l solenoid and a pulse ring on the camshaft. The PCM
calculates relative cam position using the CMP input to process variable reluctance sensor pulses coming
from the pulse ring mounted on the camshaft. Each pul se wheel has N + 1 teeth where N = the number of
cylinders per bank. The N equally spaced teeth are used for cam phasing; the remaining tooth is used to
determine cylinder # 1 position. Relative cam position is calculated by measuring the time between the
rising edge of profile ignition pickup (PIP ) and the falling edges of the VCT pulses.
VCT Diagnostic
The PCM continually calculates a cam position error value based on the difference between the desired
and actual position and uses this information to cal culate a commanded duty cycle for the VCT solenoid
valve. When energized, engine oil is allowed to flow to the VCT unit thereby advancing and retarding cam
timing. The VCT logic calculates the instantaneous va riance in actual cam position (the squared difference
between actual cam position and commanded cam position), then calculates the long term variance using a
rolling average filter (Exponentially Weighted Moving Average).
If the VCT system is stuck or operates with an consta nt error relative to the target position, the monitor
will detect a variance which will quickly accumulate. There are three variance indices that monitor cam
variance in the retard direction, the advance directi on, and for V engines, the difference between banks. If
any variance index is greater than the malfunction threshold, a VCT target error malfunction will be
indicated (P0011, P0012 Bank 1, P0021, P0022 Bank 2).
The VCT solenoid output driver in the PCM is check ed electrically for open circuit and shorts (P0010
Bank 1, P0020 Bank 2).
VCT Monitor Operation:
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AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 27 of 43
Comprehensive Component Monitor - Engine
General Inputs
Analog inputs such as Ambient Air Temperature (P0072, P0073), Intake Air Temperature (P0112, P0113),
Engine Coolant Temperature (P0117, P0118), Cylinder Head Temperature (P1289, P1290), Mass Air Flow
(P0102, P0103) and Manifold Absolute Pressure (P0107, P0108) are checked for opens, shorts, or out-of-
range values by monitoring the analog -to-digital (A/D) input voltage.
Analog Sensor Check Operation:
DTCs P0072, P0073, P0112, P0113, P0117, P0118, P0102, P0103, P0107, P0108,
P1289, P1290
Monitor execution continuous
Monitor Sequence none
Monitoring Duration 5 seconds to register a malfunction
Typical analog sensor check malfunction thresholds:
Voltage < 0.20 volts or voltage > 4.80 volts
On Vehicles fitted with Cylinder Head Temperature (CHT ) Sensors, 'Fail Safe Cooling' can be applied if
the cylinder head temperature is too high. The P1299 DTC will be set under these conditions.
Loss of Keep Alive Memory (KAM) power (a separate wire feeding the PCM) results in a P1633 DTC and
immediate MIL illumination.
Loss or corruption of the Vehicle Identification (VID) Block in the PCM results in a P1639 DTC and
immediate MIL illumination.
Ignition
Electronic Ignition systems (Electronic Distributorless Ignition System - EDIS or Coil on Plug - COP)
systems are used on all applications.
The EDIS system, located in the PCM, processes the 36 (or 40) tooth crankshaft position signal to
generate a low data rate PIP signal to control a 4 or 6 terminal 'double-ended' coil pack. The 'double ended'
coils fire a pair of spark plugs simultaneously - one is on its compression stroke, the other on its exhaust
stroke. The COP system also uses the EDIS system in the same way as described above, however each
sparkplug has it’s own coil which is fired only once on the compression stroke.
The ignition system is checked by monitoring three ignition signals during normal vehicle operation:
Profile Ignition Pickup (CKP, commonly known as PIP), the timing reference signal derived from the crankshaft 36-tooth wheel and processed by the EDIS system. PIP is a 50% duty cycle, square
wave signal that has a rising edge at 10 ° BTDC.
Camshaft IDentification (CMP, commonly known at CID), a signal derived from the camshaft to identify the #1 cylinder
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AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 37 of 43
Glossary of Terms
A/D Analogue to Digital
ASM Auto Shift Manul
BTDC Before Top Dead Centre
CALID CALibration IDentification
CD4E Automatic Transmission for Intermediate size Family saloon.
CID Camshaft Identification.
CKP Crankshaft Position
CMP Camshaft Position
COP Coil on Plug
CPC Camshaft Position Control
CVN Calibration Verification Number
DPFE Delta Pressure Feedback
DTC Diagnostic Trouble Code
ECT Engine Coolant Temperature
EDIS Electronic Distributorless Ignition System
EGR Exhaust Gas Re-circulation.
EOBD European On Bard Diagnostics
EPC Electronic Pressure Control
ETC Electronic Throttle Control
ETM Electronic Throttle Monitor
EVR Electronic Vacuum Regulator
EWMA Exponentially Weighted Moving Average
FMEM Failure Mode and Effects Management
FN Automatic Transmission for Medium size Family Saloon
FWD Front Wheel Drive
HDR High Data Rate
HO2S Heated Oxygen Sensor.
IAC Idle Air Control
IDM Ignition Diagnostic Monitor
IMRC Inlet Manifold Runner Control
IPC Independent Plausibility Checker
KAM Keep Alive Memory
LDR Low Data Rate
LTFT Long Term Fuel Trim
MAF Mass Air Flow
MAP Manifold Absolute Pressure
MIL Malfunction Indicator Lamp
OSS Output Shaft Speed
PCM Powertrain Control Module
PIP Profile Ignition Pickup
RWD Rear Wheel Drive
SAE Society of Automotive Engineers
SAIR Secondary AIR
SCV Swirl Control Valve
STFT Short Term Fuel Trim
TCC Torque Converter Clutch
TCIL Transmission Control Indicator Lamp
TP Throttle Position
TPPC Throttle Plate Position Controller
TRS Transmission Range Sensor
TSS Turbine Shaft Speed
VID Vehicle IDentification
VIN Vehicle Identification No.
VQZ VQuizzer
VMV Vapour Management Valve
Page 885 of 947
AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 40 of 43
X P0310 Cylinder #10 Misfire Detected
X P0311 Cylinder #11 Misfire Detected
X P0312 Cylinder #12 Misfire Detected
X P0316 Misfire Monitor Disabled; unable to Learn Trigger Wheel Profile
X P0320 Ignition/Distributor Engine Speed Input Circuit
P0325 Knock Sensor 1 Circuit
X P0340 Camshaft Position Sens or (CMP) Circuit Malfunction
X P0351 Ignition Coil A Primary/Secondary Circuit Malfunction
X P0352 Ignition Coil B Primary/Secondary Circuit Malfunction
X P0353 Ignition Coil C Primary/Secondary Circuit Malfunction
X P0354 Ignition Coil D Primary/Secondary Circuit Malfunction
X P0400 Exhaust Gas Recirculation Flow
X P0403 Exhaust Gas Recirculation (EGR) Control Circuit
X P0420 Catalyst System Efficiency Below Threshold (Bank 1)
X P0430 Catalyst System Efficiency Below Threshold (Bank 2)
X P0443 Evaporative Emission Control System (EVAP) Purge Control Valve Circuit Malfunction
** P0460 Fuel Level (FLI) Sensor Circuit
P0480 Fan 1 Control Circuit Malfunction
P0504 Brake switch A/B correlation (BPS on when BLS is off)
P0505 Idle Air Control System
P0506 Idle Air Control System – RPM Lower Than Expected
P0507 Idle Air Control System – RPM Higher Than Expected
P0571 Brake switch A circuit (BPS failed)
P0602 Powertrain Control Module Programming Error
P0603 Powertrain Control Module Keep Alive Memory (KAM) Error
P0605 Powertrain Control Module Read Only Memory (ROM) Error
X P0607 Powertrain Control Module Performance
P0610 Powertrain Control Module Vehicle Options Error
P0703 Brake switch B circuit (BLS failed)
X P0720 Output Shaft Speed Sensor (OSS) Circuit Malfunction
P0721 Output Shaft Speed Sensor (OSS) Circuit Range/Performance
P0722 Output Shaft Speed Sensor (OSS) Circuit No Signal
P1000 EOBD System Readiness Test Not Complete
P1001 KOER Test Not Able To Complete, KOER Aborted
P1100 Mass Air Flow Sensor Circuit Intermittent
P1112 Intake Air Temperature (IAT) Circuit Intermittent
P1116 Engine Coolant Temperature Sensor Out of Self Test Range
P1117 Engine Coolant Temperature Sensor Circuit Intermittent
P1125 Throttle Position Sensor A Circuit Intermittent
P1127 Exhaust Temperature Out of Range – O2 sensor tests not completed
P1128 Upstream HO2S Sensors Swapped
P1129 Downstream HO2S Sensors Swapped
X P1130 Lack of Heated Oxygen Sensor (Bank 1, Sensor 1) Switches, Adaptive Fuel at Limit
X P1131 Lack of Heated Oxygen Sensor (Bank 1, Sensor 1) Switches, Sensor Indicates Lean
X P1132 Lack of Heated Oxygen Sensor (Bank 1, Sensor 1) Switches, Sensor Indicates Rich
P1246 Alternator Load Input
P1260 Theft Detected, Vehicle Immobilised
P1270 Engine RPM or Vehicle Speed Limiter Reached
X P1285 Cylinder Head OverTemperature Condition
X P1299 Cylinder Head over Temperature Protection Active
P1408 Exhaust Gas Recirculation Flow Out of Self Test Range