pump AUDI A3 2000 8L / 1.G AEB ATW Engines Cooling System Components User Guide

19-19

Component
Tightening
torques
Generator to bracket for
generator, power steering pump
and viscous fan
M8 25 Nm (18 ft
lb)
M10 40 Nm (30 ft
lb)
Belt pulley to coolant pump 25 Nm (18 ft
lb)
Viscous fan to bearing 45 Nm (33 ft
lb)
Pa
ge 23 of 34 Coolin
g system com
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11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.GE02.19.1

19-20

Coolant thermostat, removing, installing
and checking


Removing

- Drain coolant Page 19
-4 .

Installing
WARNING!
The cooling system is pressurized when the engine is warm. When
opening the expansion tank, wear gloves and other appropriate
protection, cover the cap using a cloth, and open carefully to relieve
system pressure slowly.
Tightening torque - Remove bolts -4-, remove connector -3-, O-ring -2- and coolant
thermostat -1-.
- Clean and/or smooth O-ring sealing surface.
- Install coolant thermostat.
- Fill up with coolant Page 19
-6 .
Component
Tightening torque
Connector to pump housing 10 Nm (7 ft lb)
Pa
ge 24 of 34 Coolin
g system com
ponents, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.19.1

19-22

Coolant line (lower), removing and
installing


Removing

- Drain coolant Page 19
-4 .

- Remove intake air duct between intake manifold
and charge air cooler.

- Remove hose -4- to oil cooler at lower coolant line -2-.
- Remove hose -5- to heater core at lower coolant line.
- Remove lower coolant line from hose -1- at coolant pump.
- Unbolt lower coolant line from oil filter bracket -3-.
Pa
ge 26 of 34 Coolin
g system com
ponents, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.19.1

19-29

Vehicles with large cap

All models - Using VAG1274/8 adapter, attach VAG1274 cooling system tester to
coolant expansion tank.
- Use tester hand pump to create approx. 1.0 bar (14.5 psi) pressure.
- If pressure drops, check for leaks and repair.
Pa
ge 33 of 34 Coolin
g system com
ponents, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.19.1

19-30

Pressure relief valve in cap, checking

Vehicles with small cap

Vehicles with large cap - Using VAG1274/1 adapter (2 parts), attach VAG1274 cooling system
tester to coolant expansion tank cap.
- Pump using hand pump.
Pressure relief valve must open at 1.2-1.5 bar (17.4-21.75 psi).

- Using VAG1274/9 adapter attach VAG1274 cooling system tester to
coolant expansion tank cap.
- Pump using hand pump.
Pressure relief valve must open at 1.4-1.6 bar (20.3-23.2 psi).
Pa
ge 34 of 34 Coolin
g system com
ponents, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.19.1