AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual

AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual A4 1995 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/1270/w960_1270-0.png AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual

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AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual 00-10
 
     
General repair instructions 
      The maximum possible care, cleanliness and 
proper tools are essential to ensure satisfactory 
and successful transmission repairs. The usual 
basic sa

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AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual Thoroughly clean all connections and the 
surrounding area before disconnecting. 
     When installing transmission, make sure 
centering sleeves for aligning engine and 
transmission are correctly se

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AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual 00-11
      
Sealants  
     
Thoroughly clean housing joint surfaces before 
applying sealant. 
     Apply sealant AMV 188 000 02 or AMV 188 001 
02 evenly and not too thick. 
     Breather holes mus

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AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual Lightly lubricate O-rings before installing. This prevents the rings from 
being pinched while being inserted. Check transmission oil level after replacing gaskets and seals   Page 34
-36
 . 
Pa
ge 4

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AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual 00-12
      
Circlips  
     
Do not over-stretch circlips.
     Always replace.
     Circlips must be fully seated in groove.
    
Nuts, bolts  
Always replace roll pins. Installed position: slot -A-

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AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual 00-13
      
Bearings  
     
Install needle bearings with the lettering on the 
bearing (the side with thicker metal) facing the 
drift. 
     Mark needle bearings of drive gears for first 
through f

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AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual      
The tapered roller bearings for the output shaft 
and the differential in the manual transmission 
are low-friction bearings. Do not additionally oil 
new tapered roller bearings when measuring

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AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual 00-14
      
Shims  
     
Use a micrometer to measure the shims at 
several points. Different tolerances make it 
possible to obtain the exact shim thickness 
required. 
     Check for burrs and sign

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AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual      
Heat gears and synchro-hubs to approx. 100
C (212 F) before installing. Press into stop so 
there is no axial play. 
     
Heat inner races for sliding gears to approx. 
100 C (212 F) before ins

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AUDI A4 1995 B5 / 1.G 01W Transmission General Repair Instructions Workshop Manual 00-15
      
Clutch mechanism  
     
When removing transmission, remove clutch 
slave cylinder without disconnecting lines. 
     Do not depress the clutch pedal after removing 
the slave cylinder if