AUDI A4 1995 B5 / 1.G Suspension Steering Gear Assembly Workshop Manual

48-17


Steering gear Steering gear without dampener (4-cyl.
engine), disassembling and assembling

CAUTION!
Do not attempt to weld or straighten the
steering gear components.
Notes:
CAUTION!
Part numbers are listed here for reference only.
Always check with your Parts department for
the latest information.
Always replace self-locking nuts and bolts.
Only grease the rack with steering gear grease
Part No. AOF 063 000 04.
Hydraulic fluid: Part No. G 002 000
1 -
Tie rod end
Make sure dust caps are seated correctly
and not damaged
Pa
ge 1 of 8 Steerin
g gea
r
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.4

48-18


2 -
Nut
40 Nm (30 ft lb)
3 -
Clamp Always replace
4 -
Boot Check for damageCan be replaced with steering gear
installed Must not be twisted after adjusting rack
5 -
Clamp Always replaceTighten using VAG1275
6 -
Inner tie rod end 100 Nm (74 ft lb)Grease joint using steering gear grease
A0F 063 000 04
7 -
O-ring Always replace
8 -
Power steering gear Grease rack using steering gear grease
A0F 063 000 04
Pa
ge 2 of 8 Steerin
g gea
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.4

9 -
Screw plug
13 Nm (10 ft lb)For centering steering
Pa
ge 3 of 8 Steerin
g gea
r
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.4

48-19


Steering gear with dampener (6-cyl.
engine), disassembling and assembling

CAUTION!
Do not attempt to weld or straighten the
steering gear components.
Notes:
CAUTION!
Part numbers are listed here for reference only.
Always check with your Parts department for
the latest information.
Always replace self-locking nuts and bolts.
Only grease the rack with steering gear grease
Part No. AOF 063 000 04.
Hydraulic fluid: Part No. G 002 000
1 -
Tie rod end
Make sure dust caps are seated correctly
and not damaged
Pa
ge 4 of 8 Steerin
g gea
r
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.4

48-20


2 -
Nut
40 Nm (30 ft lb)
3 -
Clamp Always replace
4 -
Boot Check for damageCan be replaced with steering gear
installed Must not be twisted after adjusting rack
5 -
Clamp Always replaceTighten using VAG1275
6 -
O-ring Always replace
7 -
Inner tie rod end 100 Nm (74 ft lb)Grease joint using steering gear grease
A0F 063 000 04
8 -
Steering damper bracket
9 -
O-ring Always replace
Pa
ge 5 of 8 Steerin
g gea
r
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.4

10 -
Dished washer
Pa
ge 6 of 8 Steerin
g gea
r
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.4

48-21


11 -
Clamp
Always replaceTighten using VAG1275
12 -
Boot Check for damageCan be replaced with steering gear
installed
13 -
Power steering gear Grease rack using steering gear grease
A0F 063 000 04
14 -
Nut 10 Nm (7 ft lb)To loosen and tighten, counter hold on
steering damper piston rod hex
15 -
Bushing
16 -
Rubber bushing Two part
17 -
Steering damper
18 -
Bolt 35 Nm (26 ft lb)
19 -
Screw plug
Pa
ge 7 of 8 Steerin
g gea
r
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.4

13 Nm (10 ft lb)For centering steering
Pa
ge 8 of 8 Steerin
g gea
r
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.4