AUDI A4 1996 B5 / 1.G 01A Transmission Assembly User Guide

34-52


6 -
Relay shaft
Installation position Page 34
-79
7 -
Sealing washer
8 -
Right stop bolt
40 Nm (30 ft lb)
9 -
Shift rod Installation position Page 34
-79
Replacing shift rod sealing washer Page 34
-79

10 -
Shift detent
Installation position Page 34
-79
11 -
Torx bolt
25 Nm (18 ft lb)With shoulder to secure shift detent spring
12 -
Shift rod with 1st/2nd/5th and reverse
gear shift fork Disassembling and assembling Page 34
-79

Removing and installing ball sleeve
Page 34
-83

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13 -
Drive pinion with hollow shaft
Disassembling and assembling Page 35
-21

Adjusting Page 39
-34
Servicing drive pinion and hollow shaft
bearings Page 35
-21

14 -
Transmission cover
Removing and installing oil collector tray
Fig. 1

15 -
Torx bolt
22 Nm (16 ft lb)
16 -
Compression spring
17 -
Torsen differential cover Removing and installing with transmission
installed Page 34
-39

Removing and installing Torsen differential
from cover Page 34
-68

Servicing cover Page 34
-68
18 -
Torx bolt
22 Nm (16 ft lb)
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Removing
Installing Fig. 1 Removing and installing oil collector tray
- Turn oil collector tray (arrow) and pull out.
- Push oil collector tray into transmission, until it snaps in.
Oil collector tray faces upward in transmission cover.
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34-55

Input shaft ball bearing, multi-function
switch, input shaft, drive pinion, shift
rods, transmission cover and Torsen
differential cover, removing and
installing


Notes:

To remove the above-mentioned components it
is not necessary to remove the differential.
Removal is only necessary when adjustments
have to be performed Page 39
-37
, list of
adjustments

Special tools and equipment

VW309 holding plate
VW353 transmission support
3235 press device
VAG1306 drip tray
VAG1582 taper roller bearing puller

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VAG1582/3 attachment to VAG1582
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Removing

- Place drip tray below transmission.

- Drain gear oil.

- Secure transmission to assembly stand Page
34
-30
.

Notes: - Remove clutch release lever -A- with release bearing.
Before removing the guide sleeve, slide a shrink tube over the input
shaft splines to protect the seal. Remove the seal in the guide sleeve Page 30
-20
.
- Remove guide sleeve -B-.
- Remove dished washer -C-.
- Remove circlip -D- in front of input shaft ball bearing.
- Note thickness of circlip, if ball bearing, drive axle or transmission
housing is not replaced.
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- Pull input shaft ball bearing out of transmission housing.

- Remove circlip (arrow) behind input shaft ball bearing.
- Note thickness of circlip, if ball bearing, drive axle or transmission
housing are not replaced.
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- Remove cover -A- together with Torsen differential from transmission
cover -B-.
- Remove compression spring from drive pinion.
- Remove transmission cover -B- from transmission housing -C-.

- Remove bolts (arrows) and pull out multi-function switch.
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34-59


- Remove relay shaft stop bolts (arrows) items 4, 8 Page 34
-51
, and
Page 34
-52
.

- Unbolt shift detent (arrow) and swing it out.
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34-60


- Input shaft -A-, drive pinion -B-, relay shaft -C-, selector rods -D- with
shift rod and selector forks -E- must all be carefully pulled out together.
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