AUDI A4 1996 B5 / 1.G Suspension Upeer Control Arm Workshop Manual

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Upper control arm Forged upper control arm, servicing

1 -
Bonded rubber bushings
Pressing out Figs. 1
and 2
Pressing in Fig. 4
2 -
Upper control arm
Replacement part has bonded rubber
bushings installed Left and right-sides are identical
3 -
Bonded rubber bushing Pressing out Fig. 3Pressing in Fig. 5Bushing can be installed with slit in outer
cover in any installed position
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Be careful not to damage the surface of the control arm Fig. 1 Attaching assembly device to control arm
- Attach 3292 assembly device with both sides of tool jaws between
bearing and control arm.
- Screw in spindle up to stop so that tool compresses rubber metal
bushing against eye in control arm eye.

Fig. 2 Attaching pressure piece to control arm and pressing out
bonded rubber bushing
- Secure 3292/2 to 3292 using bolts -a- (M10 x 80).
- Attach 3292/4
- Screw spindle into 3292 until bonded rubber bushing is pressed out.
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Note:
Make sure to install 41-501 lower pipe piece exactly correct. Fig. 3 Pressing bonded rubber bushing out from control arm

Fig. 4 Pressing bonded rubber bushing into control arm
- Install bonded rubber bushing at right angle to control arm.
- Install 3288/2 and 3350/2 pressure pieces as shown together with bolts
and press in bushing up to stop in control arm eye.
Pa
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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Fig. 5 Pressing bonded rubber bushing into control arm
- Press in bushing up to stop.
Pa
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.SU01.42.5

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Sheet steel upper control arm, servicing

1 -
Bonded rubber bushings
Pressing out Fig. 1Pressing in Fig. 3
2 -
Upper control arm
Replacement part supplied with bonded
rubber bushings installed Left and right-side components are
identical
3 -
Bonded rubber bushing Pressing out Fig. 2Pressing in Fig. 4Bushing may be installed with slots in
bushing aligned in any direction
Pa
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.SU01.42.5

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If VW416B tube, 37 mm dia. becomes canted while pressing out, relieve
pressure and start over.
CAUTION!
Be careful not to damage the surface of the upper control arm. Fig. 1 Pressing bonded rubber bushings out of upper control
arm

Note:
41-501 tubular section must be exactly in the correct position. Fig. 2 Pressing bonded rubber bushing out of upper control arm
Pa
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.SU01.42.5

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Fig. 3 Pressing bonded rubber bushings into upper control arm
- Position bonded rubber bushing perpendicular to upper control arm.
- Press bushing fully in up to stop.

Fig. 4 Pressing bonded rubber bushing into upper control arm
- Press bushing fully in up to stop.
Pa
ge 7 of 7 U
pp
er control arm
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.42.5