AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual

AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual A4 1996 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/1275/w960_1275-0.png AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual

Page 1 of 26

AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual 35-21
 
     
Pinion shaft, disassembling 
and assembling 
     
Special tools and equipment  
     
204B installation tool for crankshaft seal
     VW401 thrust plate
     VW402 thrust plate
     VW4

Page 2 of 26

AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual VW771 slide hammer-complete set
Pa
ge 2 of 26 Pinion shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.35.3

Page 3 of 26

AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual 35-22
      
2010 sleeve 
     3062 thrust pad
     3118 sleeve 
     3128 bushing puller
     Kukko 17/2 separating tool
     Kukko 21/1 extractor
Pa
ge 3 of 26 Pinion shaft, disassemblin
g and assem

Page 4 of 26

AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual 35-23
 
  
Notes: 
 
When installing the input shaft or the final drive 
set, consult technical data   Page 00
-3 . 
 Adjustments are required when replacing 
components marked with 1):   Page 39
-33

Page 5 of 26

AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual 35-24
 
  
6 - 
Circlip 
IdentificationInstalled position   Fig. 15
 , item -1-
Re-determine thickness if double roller 
bearing is replaced   Fig. 5
 
7 - 
Needle bearing for for 1st gear 
8 - 
1st g

Page 6 of 26

AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual 35-25
 
  
13 - 
Needle bearing 2nd gear 
14 - 
Operating sleeve for 1st and 2nd gear 
Installed position   Fig. 19
15 - 
Synchronizer ring for 2nd gear 
Checking for wear   Fig. 17
16 - 
Spring 
Inse

Page 7 of 26

AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual 35-26
 
  
21 - 
4th gear 
Pressing off   Fig. 12Pressing on   Fig. 21
22 - 
Circlip 
IdentificationInstalled position   Fig. 15
 , item -5-
If 4th gear is replaced, re-determine 
thickness of circlip

Page 8 of 26

AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual Pressing on   Fig. 22
Pa
ge 8 of 26 Pinion shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.35.3

Page 9 of 26

AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual 35-27
 
  
29 - 
Circlip 
IdentificationInstalled position   Fig. 15
 , item -5-
Re-determine thickness when replacing 
synchronizer hub   Fig. 5
 
30 - 
Needle bearing 
For reverse gear
31 - 
Operati

Page 10 of 26

AUDI A4 1996 B5 / 1.G 01W Transmission Pinion Shaft Workshop Manual 35-28
 
  
36 - 
Bushing 
Secures tapered roller bearing inner racePulling out   Fig. 6Does not need to be installed after tapered 
roller bearing has been replaced 
37 - 
Tapered roller bearing outer
Page:   1-10 11-20 21-30 next >