AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owner's Manual

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owner's Manual A4 1996 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/933/w960_933-0.png AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owner's Manual

Page 21 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Manual 15-18
      
Installing  
      Installation is carried out in the reverse order of 
removal; note the following:  
     
Note:  
     
Replace seals and gaskets.
     Replace cylinder head cover gask

Page 22 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Manual 15-19
      
Tightening torques  
     
Component  
Nm  
Cylinder head cover to cylinder head   10  
Line of crankcase vent to cylinder 
headcover    
10  
Line of secondary air inlet to cylinder head

Page 23 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Manual 15-20
      
Cylinder head, removing
 
     
Special tools and equipment  
    
Socket head fastener T10092
    
Pin T40011 
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Page 24 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Manual 15-21
      
Procedure  
     
Engine in vehicle 
     Lock carrier must be in service position   
Page 13
-1 . 
     
Note:  
     All cable ties which are released or cut open 
when removing must be

Page 25 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Manual 15-22
 
    
-  Disconnect connectors as follows:
1 - on ACF valve (in addition, remove ACF valve from air filter housing)
2 - on air mass meter
3 - on solenoid valve for charge pressure control -N75-

Page 26 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Manual 15-23
 
    
-  Remove line of crankcase vent -1-.
-  Remove hose of crankcase venting from cylinder head cover.
-  Remove line -1- from combination valve for secondary air inlet on 
cylinder head cov

Page 27 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Manual 15-24
 
    
-  Disconnect connector -arrow- at coolant temperature sensor -G2-/-
G62-. 
    
-  Disconnect vacuum hose -arrow- from combination valve.
-  Remove bolts -2- and -3- and remove coolant f

Page 28 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Manual 15-25
      
-  Remove upper toothed belt guard   Page 13
-
35
 . 
    
-  Set crankshaft to markings for TDC of No. 1 cylinder by turning central 
bolt on crankshaft sprocket in direction of rotation

Page 29 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Manual 15-26
 
    
- Disconnec Ground wire -2-.
- Disconnect connectors -3-.
-  Move lines and hoses aside.
-  Remove ignition coils -1-. 
    
-  Loosen nuts -arrows- for cylinder head cover and remove cyl

Page 30 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Manual 15-27
 
    
-  Loosen cylinder head bolts in correct sequence.
-  Remove cylinder head. 
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