AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owner's Guide

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owner's Guide A4 1996 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/933/w960_933-0.png AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owner's Guide

Page 31 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Guide 15-28
      
Cylinder head, installing
 
     
Note:  
     
Always replace the cylinder head bolts.
     When performing repairs, replace seals, 
gaskets, self-locking nuts and bolts which have 
a sp

Page 32 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Guide the silicone layer or the indented area will lead 
to leaks. 
     No oil or coolant must be allowed to remain in 
the blind holes for the cylinder head bolts in the 
cylinder head. 
    
-  Before po

Page 33 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Guide 15-29
 
    
-  Loosen bolts -1- and -2- on turbocharger bracket (about 2 full turns 
each) to avoid stressing when installing cylinder head. 
    
-  Place cylinder head gasket in position.
 
Note po

Page 34 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Guide 15-30
      
-  Insert cylinder head bolts and tighten by hand.
    
Note:  
It is not necessary to retighten cylinder head bolts after repairs have been 
performed. 
Note:  
Observe all instructions

Page 35 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Guide 15-31
      
-  Install ribbed belt and tensioner for ribbed belt 
Page 13
-20
 . 
     
- Install intake line   Page 15
-13
 .
     
- Replace coolant   Page 19
-7 .
     
-  After connecting battery

Page 36 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Guide Injection & Ignition, Engine Code(s): AWM , Repair Group 24
   
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ylinder head, removin
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Page 37 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Guide 15-32
      
Tightening torques  
     
Component  
  
Nm  
Support for intake 
manifold  to intake 
manifold  20  
   to bracket   20  
Turbocharger to exhaust manifold  
35 
1)
2)  
Turbocharger bra

Page 38 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Guide 15-33
      
Compression, checking
 
     
Special tools and equipment  
    
Spark plug spanner 3122 B
    
Compression tester VAG VAG 1763
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ylinder head, removin
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Page 39 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Guide 15-34
      
Test conditions:  
     
Engine oil temperature at least 30 C 
     
Battery voltage at least 12.7 V 
     
Test sequence  
    
-  Remove engine cover -arrows-.
-  Switch ignition off.

Page 40 of 42

AUDI A4 1996 B5 / 1.G AWM Engine Cylinder Head Remove And Install Owners Guide 15-35
      
-  Remove spark plugs with spark plug spanner 
3122B. 
     
-  Disconnect connectors from all injectors.
     
-  Fully open throttle valve.
     
-  Check compression with compression t
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