AUDI A4 1996 B5 / 1.G AWM Engine Pistons And Connecting Rods Workshop Manual

AUDI A4 1996 B5 / 1.G AWM Engine Pistons And Connecting Rods Workshop Manual A4 1996 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/940/w960_940-0.png AUDI A4 1996 B5 / 1.G AWM Engine Pistons And Connecting Rods Workshop Manual

Page 1 of 8

AUDI A4 1996 B5 / 1.G AWM Engine Pistons And Connecting Rods Workshop Manual 13-79
 
  
Pistons and connecting rods, 
disassembling and assembling  Note:  
Oil spray jet and pressure relief valve Fig.   6
 ,   
Page 13
-85
  
1 - 
Conrod bolt - 30 Nm + 
1/4 turn (90 ) 
further

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AUDI A4 1996 B5 / 1.G AWM Engine Pistons And Connecting Rods Workshop Manual 13-80
 
  
2 - 
Connecting rod bearing cap 
Mark cylinder number -B-Installation position: Markings -A- face 
towards pulley side 
3 - 
Bearing shells Upper bearing shell with oil bore for piston 
bol

Page 3 of 8

AUDI A4 1996 B5 / 1.G AWM Engine Pistons And Connecting Rods Workshop Manual 13-81
 
  
4 - 
Connecting rod 
Only replace as a setMark cylinder number -B-Installation position: Markings -A- face 
toward pulley side With oil bore for piston pin lubrication
5 - 
Circlip 
6 - 
Pi

Page 4 of 8

AUDI A4 1996 B5 / 1.G AWM Engine Pistons And Connecting Rods Workshop Manual 13-82
 
  
7 - 
Piston 
Checking  Fig.  3
 ,   Page 13
-84
Mark installation position and cylinder 
number. Arrow on piston crown points to pulley endInstall using piston ring clamp.Piston and cylinde

Page 5 of 8

AUDI A4 1996 B5 / 1.G AWM Engine Pistons And Connecting Rods Workshop Manual 13-83
 
    
Fig. 1  Checking piston ring gap
-  Push ring squarely from above down to approx. 15 mm from bottom 
end of cylinder. To do this, use a piston without rings. Piston ring  
Dimensions in m

Page 6 of 8

AUDI A4 1996 B5 / 1.G AWM Engine Pistons And Connecting Rods Workshop Manual 13-84
 
    
Fig. 3  Checking piston 
- 
Measure pistons approx. 10 mm from lower edge of skirt, at 90  to 
piston pin axis. 
Permissible deviation from nominal dimension: no more than 0.04 mm
    
Sp

Page 7 of 8

AUDI A4 1996 B5 / 1.G AWM Engine Pistons And Connecting Rods Workshop Manual 13-85
 
    
Fig. 5  Location of bearing shell
-  Install bearing shells centrally into connecting rod or into connecting 
rod bearing cap. 
 
Distance a = 3.0 mm 
    
Fig. 6  Oil spray jet and press

Page 8 of 8

AUDI A4 1996 B5 / 1.G AWM Engine Pistons And Connecting Rods Workshop Manual 13-86
      
Piston and cylinder dimensions
 
     
Honing 
dimension  
  
Piston 
diameter  
Bore 
diameter  
Basic 
dimension  mm  
80.950 
1)  
81.01  
Oversize   mm  
81.450 1)  
81.51  
     
1)