warning AUDI A4 1996 B5 / 1.G Brakes ESP Electrical Testing Workshop Manual

01-309

Multi-pin connector at ABS control module
(w/EDL) -J104- Terminal
Connected to...

Terminal
25
Hydraulic unit; activation of left rear ABS outlet valve -
N136-
11
26
Hydraulic unit; activation of right front ABS inlet valve -N99-

5
27
Not assigned
-
28
Ground (GND) supply, terminal 31
-
29
Ground (GND) supply, terminal 31
-
30
Not assigned
-
31
Instrument cluster; activation of traction control indicator
light; (control module 4B0 907 389)
15
31
Rear left wheel speed sensor output; (control module 8D0
907 389/A/D/E)
-
32
Instrument cluster; ABS/EDL warning light activation
26
33
Not assigned
-
Electrical Wiring Diagrams, Troubleshooting & Component Locations
Pa
ge 10 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-314

Multi-pin connector at ABS control
module (w/EDL) -J104- Terminal
Connected to...

Terminal
70
Left-rear wheel speed sensor output; (control module 4B0
907 389)
EWD
70
Instrument cluster; activation of traction control indicator
light (control module 8D0 907 389/A/D/E)
15
71
Speed sensor output rear right
EWD
72
not occupied; (control module 4B0 907 389)
-
72
Front left wheel speed sensor output; (control module 8D0
907 389/A/D/E)
EWD
73
not occupied; (control module 4B0 907 389)
-
73
Front right wheel speed sensor output; (control module 8D0
907 389/A/D/E)
EWD
74
Not assigned
-
75
Sensor for transverse acceleration -G200-; voltage supply;
(control module 4B0 907 389)
3
75
not occupied; (control module 8D0 907 389/A/D/E)
-
76
Parking brake warning light switch -F9-
EWD
Electrical Wiring Diagrams, Troubleshooting & Component Locations
Pa
ge 15 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-331

Function test: ABS warning light -K47-
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective
action
17 - Function of ABS
warning light -K47- DTC memory checked and no DTC present
in DTC memory of ABS control module -
J104-. Ignition switched off Multi-pin connector connected to ABS
control module -J104- and retainer catch
engaged.

See continuation on next page
Pa
ge 41 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-332
Continuation: Function test: ABS warning light -K47-
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified value
Corrective action
17 - Function of
ABS warning
light -K47- - Switch on
ignition ABS warning light -
K47- lights up for two
(2) seconds and then
goes out. - If ABS warning light does not come on,
check voltage of electrical system and test
wiring from terminal 32 of ABS control
module -J104- to instrument cluster for short
circuit to Ground (GND).

See continuation on next page
Pa
ge 42 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-333
Continuation: Function test: ABS warning light -K47-
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
17 - Function of
ABS warning
light -K47-
Electrical Wiring Diagrams, Troubleshooting &
Component Locations
Repair Manual, Electrical Equipment, Repair Group
90; Instrument cluster
- The ABS warning lamp does not switch off after 2
seconds. The red "brake system malfunction" symbol
lights up after 2 seconds. Check wire from terminal 32
of ABS control module -J104- to instrument cluster for
short circuit to B+ or open circuit.
- If voltage of electrical system is OK and wiring from
terminal 32 of ABS control module -J104- to instrument
cluster is intact there is a malfunction in instrument
cluster.
Pa
ge 43 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-334

Function test: Red brake warning symbol
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective
action
18 - Function of red "brake
system malfunction"
symbol
Repair Manual, Brake System, Repair
Group 47

Brake fluid level is OK Function of ABS warning light -K47-
already checked in step 17. Multi-pin connector connected to ABS
control module -J104- and retainer
catch engaged. Switch on ignition

See continuation on next page
Pa
ge 44 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-335
Continuation: Function test: Red brake warning symbol
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified value
Corrective action
18 - Function of red
"brake system
malfunction"
symbol
- Connect VAG1551 scan tool
and select address word 03
- For vehicles with automatic
transmission and instrument
cluster with DIS, depress the
brake pedal and select a
driving gear. The ABS/EDL indicator lamp
and the red "brake system
malfunction" symbol light up.
If the traction control indicator
light is OK, it lights up as
well. Repair Manual,
Electrical Equipment, Repair Group 90; Instrument cluster
- Malfunction in
instrument cluster
Pa
ge 45 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-354

Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
27 1 + 76 Function of parking
brake warning light
switch -F9- Ignition switched
on.
- Check wiring from terminal 1 to terminal
15 via fuse (10A).
Parking brake
not engaged
- Set parking brake0.0 to 1.0
V

10.0 to 14.5
V Electrical Wiring Diagrams,
Troubleshooting & Component Locations - Check wiring from terminal 76 to parking
brake warning light switch -F9- for open
circuit or short circuit to B+.

See continuation on next page
Pa
ge 64 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-355
Continuation: Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
27 1 + 76
Function of parking
brake warning light
switch -F9-

Parking brake
not engaged
- Set parking brake0.0 to 1.0
V

10.0 to
14.5 V
Electrical Wiring Diagrams,
Troubleshooting & Component Locations - Check Ground (GND) to parking brake
warning light switch -F9-.
- If no malfunction could be determined
using the procedures in these steps, replace
the parking brake warning light switch -F9-.
Pa
ge 65 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16