AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual

AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual https://www.carmanualsonline.info/img/6/1153/w960_1153-0.png AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual

Page 1 of 11

AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual 47-13
 
  
Rear brake calipers, servicing WARNING! 
Note:   
Do not re-use fasteners that are worn or 
deformed in normal use. 
 Some fasteners are designed to be used only 
once, and are unreliable a

Page 2 of 11

AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual 47-14
 
  
2 - 
Brake caliper housing 
Replace caliper if leaks appear at lever for 
parking brake cable After servicing, pre-bleed brake caliper 
housing  Fig. 6
 
1997   aluminum brake calipers are

Page 3 of 11

AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual Grease before installing the protective boot
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Page 4 of 11

AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual 47-15
 
  
8 - 
Protective seal 
Install with outer sealing lip on piston   
Fig. 2
 
Insert inner sealing lip into groove in brake 
caliper housing   Fig. 4
 
9 - 
Protective boot 
Install on brake c

Page 5 of 11

AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual 47-16
 
    
Fig. 1  Unscrewing piston from brake caliper housing using 3272 
reset and screwout tool 
    
Fig. 2  Installing protective seal with outer sealing lip onto piston
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Page 6 of 11

AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual 47-17
 
    
Fig. 3  Use 3409 wedge to remove seal
    
Note:  
Hold piston in front of the brake caliper housing when performing this 
step.  Fig. 4  Inserting inner sealing lip of protective seal in

Page 7 of 11

AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual 47-18
 
    
Note:  
The outer sealing lip of the protective seal will then locate in the piston 
groove.  Fig. 5  Turning piston into brake caliper housing until fully seated
-  When screwing in, pre

Page 8 of 11

AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual 47-19
      
Aluminum rear brake caliper pistons, 
removing and installing
 
    
Special tools and equipment  
3409 wedge3272 reset and screwout tool3272/1 support plate 
    
Unscrewing piston from

Page 9 of 11

AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual 47-20
 
    
Installing protective seal with outer sealing lip over piston  
    
Removing seal using 3409 wedge  
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Page 10 of 11

AUDI A4 1996 B5 / 1.G Rear Calipers Workshop Manual 47-21
 
    
Installing inner sealing lip of protective seal using 3409 wedge  
Note:  
Hold the piston in front of the caliper housing for this procedure. 
    
Turning piston into brake caliper hous
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