window AUDI A4 1996 B5 / 1.G Rear Door Trim Workshop Manual

70-23


Rear door trim Component locations, overview

1 -
Door trim
Removing installing page 70
-25
2 -
Clip locator
3 -
Outer connecting piece
4 -
Outer filler piece
5 -
Rear door trim insulation
page 70
-37
6 -
Foam seal
7 -
Inner filler piece
8 -
Inner connecting piece
9 -
Guide for locking knob
10 -
Interior door handle
Removing page 70
-27
11 -
Trim panel
Removing page 70
-36
12 -
Window crank handle
Pa
ge 1 of 17 Rear door tri
m
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD03.70.2

70-25

Rear door trim, removing and installing


Vehicles with manual window crank page 70
-28
. - Remove bolt -1-.
Tightening torque: 1.5 Nm (13 in. lb)
- Pull handle shell -2- downward out of door trim -4-.
- Remove nut -3- (1x).
Tightening torque: 2.5 Nm (22 in. lb)

Note:
The Bowden cable for the inside door mechanism and the electrical
harness connectors are not disconnected until after removing door trim -3-
. - Remove bolts -1- (2x).
Tightening torque: 1.5 Nm (13 in. lb)
- Lift door trim -3- up and out of door shell.
- To install, bases -4- for detent notches -2- (7x) must be fully installed.
Pa
ge 3 of 17 Rear door tri
m
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD03.70.2

70-28

Rear manual window crank, removing
and installing


- Press in flat side of flat-head screwdriver in direction of arrow -1-.
- Rotate flat-head screwdriver in direction of arrow -2-.
- Pull off cover in direction of arrow -3-.

- Remove bolt -1-.
Tightening torque: 2.5 Nm (22 in. lb)
- Remove manual window crank -2- and base -3-.
Pa
ge 6 of 17 Rear door tri
m
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD03.70.2

70-29

Rear door manual window crank installation
position

Illustration shows left manual window crank (right-side is mirror of left).
A - Driving direction
a - Installation position with window closed, at 40 20 angle toward
rear.
Pa
ge 7 of 17 Rear door tri
m
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD03.70.2

70-31

Power window switch, removing and
installing


- Remove door trim page 70
-25
.

- Remove insulation page 70
-37
.

- Use screwdriver to remove retaining tabs -1-.
- Remove power window switches -2-.
Pa
ge 9 of 17 Rear door tri
m
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD03.70.2

70-34

Grip handle cover with power window
switch unit, removing and installing


- Remove door trim page 70
-25
.

- Remove insulation page 70
-37
.

- Pull vapor barrier -3- down in area of trim.

- Remove bolts -1- (2x).
Tightening torque: 1.5 Nm (13 in. lb)
- Press both sides of spring -4- in direction of arrow -A-, and remove grip
handle cover -2-.
Pa
ge 12 of 17 Rear door tri
m
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD03.70.2

70-35

Vapor barrier, removing


- Remove door trim page 70
-25
.

- Remove insulation page 70
-37
.

- To install, press in vapor barrier -1- in area of adhesive bead -2-.
- Push power window electrical harness connectors through vapor
barrier.
Pa
ge 13 of 17 Rear door tri
m
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD03.70.2