AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual

AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual https://www.carmanualsonline.info/img/6/1258/w960_1258-0.png AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual

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AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual 34-68
 
     
Torsen differential, 
disassembling and 
assembling 
     
Special tools and equipment  
     
VW401 and VW402 thrust plate
     VW407 punch 
     VW412 punch 
     VW416B tube 
     VW4

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AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual      
2040 press tube
     3002 pressure piece
     Kukko 17/2 separating tool
     Kukko 21/4 extractor
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AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual 34-69
 
  
1 - 
Transmission housing 
2 - 
Spring 
3 - 
Front needle bearing 
Pulling out   Fig. 8Installation position   Fig. 9Pressing in   Fig. 11
4 - 
Torsen differential 
Do not disassemblePress

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AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual 7 - 
Circlip 
8 - 
Circlip 
Remove and install together with flange 
shaft  Fig. 2
 
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p://127.0.0.1:8080/audi/servlet/Di

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AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual 34-70
 
  
9 - 
Ball bearing 
For flange shaftPressing out   Fig. 6Pressing in   Fig. 7
10 - 
Torsen differential cover 
11 - 
Circlip 
12 - 
Plug 
Removing  Fig. 1
13 - 
O-ring 
Always replaceLubrica

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AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual 34-71
 
  
18 - 
Torx  bolt 
Always replace35 Nm (26 ft lb)Self-locking
19 - 
Flange shaft Removing and installing   Fig. 2
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AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual 34-72
 
    
Fig. 1  Removing plug 
- Remove circlip -A-.
-  Screw M8 bolt into thread of plug -B-.
-  Remove plug -B- using bolt.
    
Fig. 2  Removing and installing flange shaft
-  Spread circlip a

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AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual 34-73
 
    
Fig. 3  Removing Torsen differential
-  Position 3002 thrust piece directly on Torsen differential through 
opening (arrow). 
    
Fig. 4  Pressing off ball bearing from Torsen differenti

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AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual 34-74
 
    
Fig. 5  Pressing ball bearing onto Torsen differential
-  Press ball bearing on until stop is reached.
    
Fig. 6  Pressing out ball bearing for flange shaft
-  Remove circlip before pre

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AUDI A4 1998 B5 / 1.G 01A Transmission Torsen Differential Assembly Workshop Manual 34-75
 
    
Fig. 7  Pressing in ball bearing for flange shaft
-  Install circlip after pressing in ball bearing.
    
Both needle bearings in the Torsen differential are removed using the 
same pulle
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