brake AUDI A4 1998 B5 / 1.G Brakes ESP Electrical Testing User Guide

01-329

Function test
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
16
1)
Bridge
1 + 2,
28+37
2)
28+36 3) Inlet valve -
N133- and rear
right brake line
connection
Ignition on

- for vehicles with
automatic transmission,
engage neutral position
"N"
- Bridge terminals 6 +
28
- Depress brake pedal
and hold.
Right rear
wheel can
be rotated
by hand - If the wheel does not rotate, check the
other wheels for free rotation. If yes, then
hydraulic brake lines are mixed-up
(switched). Check brake line connections
and coupling pieces. Make sure every
component is OK.

See continuation on next page
Outlets on ABS control module -J104- differ depending on installed equipment
1) This test step requires two technicians. 2) Vehicles with control module 4B0 907 389
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01-330
Continuation: Function test
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified value
Corrective action
16
1)
Bridge
1 + 2,
28+37
2)
28+36 3) Inlet valve -N133- and
rear right brake line
connection
- If all wheels are blocked, inlet
valve is malfunctioning DTC
table, DTC 00273.

- Remove bridge
The right-rear
wheel remains
locked.

- Release brake
pedal.
Outlets on ABS control module -J104- differ depending on installed equipment
1) This test step requires two technicians. 2) Vehicles with control module 4B0 907 389
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01-333
Continuation: Function test: ABS warning light -K47-
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
17 - Function of
ABS warning
light -K47-
Electrical Wiring Diagrams, Troubleshooting &
Component Locations
Repair Manual, Electrical Equipment, Repair Group
90; Instrument cluster
- The ABS warning lamp does not switch off after 2
seconds. The red "brake system malfunction" symbol
lights up after 2 seconds. Check wire from terminal 32
of ABS control module -J104- to instrument cluster for
short circuit to B+ or open circuit.
- If voltage of electrical system is OK and wiring from
terminal 32 of ABS control module -J104- to instrument
cluster is intact there is a malfunction in instrument
cluster.
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01-334

Function test: Red brake warning symbol
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective
action
18 - Function of red "brake
system malfunction"
symbol
Repair Manual, Brake System, Repair
Group 47

Brake fluid level is OK Function of ABS warning light -K47-
already checked in step 17. Multi-pin connector connected to ABS
control module -J104- and retainer
catch engaged. Switch on ignition

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01-335
Continuation: Function test: Red brake warning symbol
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified value
Corrective action
18 - Function of red
"brake system
malfunction"
symbol
- Connect VAG1551 scan tool
and select address word 03
- For vehicles with automatic
transmission and instrument
cluster with DIS, depress the
brake pedal and select a
driving gear. The ABS/EDL indicator lamp
and the red "brake system
malfunction" symbol light up.
If the traction control indicator
light is OK, it lights up as
well. Repair Manual,
Electrical Equipment, Repair Group 90; Instrument cluster
- Malfunction in
instrument cluster
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01-344

Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
22 - Voltage supply of
solenoid valves via
ABS solenoid valve
relay -J106-.
Repair Manual, Brake System,
Repair Group 45
- Remove ABS solenoid valve relay -
J106-.


- Check voltage supply for ABS
solenoid valve relay -J106- at terminal
30 for open circuit or short circuit to
B+ or Ground (GND). 10.5 to
14.5 V
Electrical Wiring
Diagrams, Troubleshooting
& Component Locations - Check the relevant fuse,
25A, and repair the wiring
problem.

See continuation on next page
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01-346

Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
23 - Voltage supply for
ABS return flow
pump relay -J105-
via terminal 30
Repair Manual, Brake System,
Repair Group 45
- Remove ABS return flow pump relay
-J105-.


- Check voltage supply for ABS return
flow pump relay -J105- at terminal 30
for open circuit or short circuit to
Ground (GND). 10.5 to
14.5 V
Electrical Wiring
Diagrams, Troubleshooting
& Component Locations - Check the relevant fuse,
60A, and repair wire
damage.
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01-347

Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective
action
24 -

Ground (GND) supply and voltage
supply for ABS return flow pump -
V39-
Repair Manual, Brake
System, Repair Group 45
- Remove ABS return flow
pump relay -J105-.


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01-352

Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work
steps Specified
value Corrective action
26 28 + 48 Function of brake
light switch -F- Ignition switched
off
- Check wire from terminal 28 to
Ground (GND).
Brake pedal not
depressed
- Operate brake
pedal. 0.0 to 1.0 V

10.0 to 14.5
V Electrical Wiring Diagrams,
Troubleshooting & Component
Locations
Repair Manual, Brake System,
Repair Group 45
- Check wiring from terminal 48 to
terminal 30 via fuse (10A).
- Adjust brake light switch -F-.

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01-353
Continuation: Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work
steps Specified
value Corrective action
26 28 + 42 Function of brake light
switch -F-(Brake test
switch)
Brake pedal not
depressed
- Operate brake
pedal. 10.0 to 14.5
V

0.0 to 1.0 V Electrical Wiring Diagrams,
Troubleshooting & Component
Locations
Repair Manual, Brake System,
Repair Group 45
- Check wiring from terminal 42 to
terminal 15 via fuse (10A).
- Adjust brake light switch -F-.
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