brake AUDI A4 1998 B5 / 1.G Brakes ESP Electrical Testing Workshop Manual

01-305

Connecting VAG1598/20 test box and
checking ESP system

- Switch ignition off.

- Remove ABS control module -J104-.

Repair manual, Brake System, Repair Group
45


- Disconnect multi-pin connector from ABS control
module -J104-.

- Check multi-pin connector between harness
connector and ABS control module -J104-.

The socket designations on the VAG1598/20 test box are identical to the
terminal designations on the ABS control module -J104- and on the wiring
harness connector.
Electrical Wiring Diagrams, Troubleshooting & Component Locations - Connect VAG1598/20 test box to multi-pin connector of wiring harness.
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01-311

Multi-pin connector at ABS control module
(w/EDL) -J104- Terminal
Connected to...

Terminal
40
Not assigned
-
41
Not assigned
-
42
Brake light switch -F; brake test switch
4
43
Not assigned
-
44
Traction control switch
6
45
Not assigned
-
46
Diagnostic connector; K-wire
7
47
Not assigned
-
48
Brake light switch -F-; brake light switch
2
49
ABS hydraulic unit -N55-; activation of pilot valve -1-
traction control -N225-
7
50
ABS hydraulic unit -N55-; activation of pilot valve -2-
traction control -N226-
6
51
Voltage supply; terminal 30 for hydraulic pump for
traction control -V156-;
-
Electrical Wiring Diagrams, Troubleshooting & Component Locations
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01-313

Multi-pin connector at ABS control module
(w/EDL) -J104- Terminal
Connected to...

Terminal
64
CAN-bus; (Engine Control Module (ECM); Transmission
Control Module (TCM),
steering angle sensor -G85-)
EWD
2
65
not occupied; (control module 4B0 907 389)
-
65
CAN-bus shielding; (control module 8D0 907 389/A/D/E)
-
66
CAN-bus; (Engine Control Module (ECM); Transmission
Control Module (TCM),
steering angle sensor -G85-)
EWD
3
67
Sender 1 for brake booster -G201-; (GND) (control module
4B0 907 389)
1
67
Sender 1 for brake booster -G201-; voltage supply (control
module 8D0 907 389/A/D/E)
1
68
Sensor for brake pressure -G201-; signal wire
2
69
Sender 1 for brake booster -G201-; voltage supply (control
module 4B0 907 389)
3
69
Sender 1 for brake booster -G201-; (GND) (control module
8D0 907 389/A/D/E)
3
Electrical Wiring Diagrams, Troubleshooting & Component Locations
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01-314

Multi-pin connector at ABS control
module (w/EDL) -J104- Terminal
Connected to...

Terminal
70
Left-rear wheel speed sensor output; (control module 4B0
907 389)
EWD
70
Instrument cluster; activation of traction control indicator
light (control module 8D0 907 389/A/D/E)
15
71
Speed sensor output rear right
EWD
72
not occupied; (control module 4B0 907 389)
-
72
Front left wheel speed sensor output; (control module 8D0
907 389/A/D/E)
EWD
73
not occupied; (control module 4B0 907 389)
-
73
Front right wheel speed sensor output; (control module 8D0
907 389/A/D/E)
EWD
74
Not assigned
-
75
Sensor for transverse acceleration -G200-; voltage supply;
(control module 4B0 907 389)
3
75
not occupied; (control module 8D0 907 389/A/D/E)
-
76
Parking brake warning light switch -F9-
EWD
Electrical Wiring Diagrams, Troubleshooting & Component Locations
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01-323
Electrical test; steps 13-27

Function test
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
13
1)
Bridge
1 + 2,
28+37
2)
28+36 3) Inlet valve -N101
and front left
brake line
connection
Ignition on

- for vehicles with
automatic transmission,
engage neutral position
"N"
- Bridge terminals 5 +
28
- Depress brake pedal
and hold.
Left front
wheel can
be rotated
by hand - If the wheel does not rotate, check the
other wheels for free rotation. If yes, then
hydraulic brake lines are mixed-up
(switched). Check brake line connections
and coupling pieces. Make sure every
component is OK.

See continuation on next page
Outlets on ABS control module -J104- differ depending on installed equipment
1) This test step requires two technicians.
Pa
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01-324
Continuation: Function test
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified value
Corrective action
13
1)
Bridge
1 + 2,
28+37
2)
28+36 3) Inlet valve -N101 and
front left brake line
connection
- If all wheels are blocked, inlet
valve is malfunctioning DTC
table, DTC 00257.

- Remove bridge
The left-front
wheel remains
locked.

- Release brake
pedal.
Outlets on ABS control module -J104- differ depending on installed equipment
1) This test step requires two technicians. 2) Vehicles with control module 4B0 907 389
Pa
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pair&id=AUDI.B5.SU02.01.16

01-325

Function test
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
14
1)
Bridge
1 + 2,
28+37
2)
28+36 3) Inlet valve -N99-
and front right
brake line
connection
Ignition on

- for vehicles with
automatic transmission,
engage neutral position
"N"
- Bridge terminals 26 +
28
- Depress brake pedal
and hold.
Right front
wheel can
be rotated
by hand - If the wheel does not rotate, check the
other wheels for free rotation. If yes, then
hydraulic brake lines are mixed-up
(switched). Check brake line connections
and coupling pieces. Make sure every
component is OK.

See continuation on next page
Outlets on ABS control module -J104- differ depending on installed equipment
1) This test step requires two technicians. 2) Vehicles with control module 4B0 907 389
Pa
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gram
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), electrical testin
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pair&id=AUDI.B5.SU02.01.16

01-326
Continuation: Function test
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified value
Corrective action
14
1)
Bridge
1 + 2,
28+37
2)
28+36 3) Inlet valve -N99- and
front right brake line
connection
- If all wheels are blocked, inlet
valve is malfunctioning DTC
table, DTC 00259.

- Remove bridge
The right-front
wheel remains
locked.

- Release brake
pedal.
Outlets on ABS control module -J104- differ depending on installed equipment
1) This test step requires two technicians. 2) Vehicles with control module 4B0 907 389
Pa
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), electrical testin
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yp
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pair&id=AUDI.B5.SU02.01.16

01-327

Function test
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
15
1)
Bridge
1 + 2,
28+37
2)
28+36 3) Inlet valve -
N134- and rear
left brake line
connection
Ignition on

- for vehicles with
automatic transmission,
engage neutral position
"N"
- Bridge terminals 53 +
28
- Depress brake pedal
and hold.
Left rear
wheel can
be rotated
by hand - If the wheel does not rotate, check the
other wheels for free rotation. If yes, then
hydraulic brake lines are mixed-up
(switched). Check brake line connections
and coupling pieces. Make sure every
component is OK.

See continuation on next page
Outlets on ABS control module -J104- differ depending on installed equipment
1) This test step requires two technicians. 2) Vehicles with control module 4B0 907 389
Pa
ge 33 of 65 Electronic Stabilization Pro
gram
(ESP
), electrical testin
g
11/20/2002 htt
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yp
e=re
pair&id=AUDI.B5.SU02.01.16

01-328
Continuation: Function test
Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified value
Corrective action
15
1)
Bridge
1 + 2,
28+37
2)
28+36 3) Inlet valve -N134- and
rear left brake line
connection
- If all wheels are blocked, inlet
valve is malfunctioning DTC
table, DTC 00274.

- Remove bridge
The left-rear
wheel remains
locked.

- Release brake
pedal.
Outlets on ABS control module -J104- differ depending on installed equipment
1) This test step requires two technicians. 2) Vehicles with control module 4B0 907 389
Pa
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gram
(ESP
), electrical testin
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11/20/2002 htt
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yp
e=re
pair&id=AUDI.B5.SU02.01.16