tow AUDI A4 1999 B5 / 1.G 01W Transmission Clutch Mechanism Servicing Workshop Manual

30-4

Clutch pedal and over-center spring,
removing and installing


Removing

- Remove driver's side storage compartment
Repair Manual, Body Interior, Repair Group 68.

- If installed, remove switch above clutch pedal.

- Unclip pin and locking plate using screwdriver (arrow -1-), remove pin
and locking plate (arrow -2-), and detach clutch pedal from clutch
master cylinder.
- Press locking clip for clutch pedal off pivot pin using screwdriver.

- Remove bolt (arrow).
- Press clutch and brake pedal pivot pin out toward right, until clutch
pedal can be removed.
- If necessary, press locking clip for brake pedal off pivot pin using
screwdriver.
- Remove clutch pedal and over-center spring.
Pa
ge 4 of 16 Clutch mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.30.1

30-8

Clutch Pedal Position (CPP) switch -
F194-, adjusting


- Loosen two bolts slightly (arrows).
- Have second technician fully depress clutch pedal up to stop.
- Place feeler gauge -A- with specific dimension -a- 3.2 mm +/- 0.2 mm
(0.126 in. +/- 0.008 in.) between operating surface of clutch pedal and
switch cam.
- Move switch -B- toward gauge -A- until stop, and tighten two mounting
bolts (arrows) to 8 Nm (71 in. lb).
Pa
ge 8 of 16 Clutch mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.30.1